Merchandise Description
Inline Planetary Gearbox for Machining Products Equivalent to Bonfiglioli, Brevini, Reggiana
N series of planetary reducers from SGR are commonly used for industrial and large responsibility significant applications . planetary reducer attribute with compact measurement, minimal noise , exceptional reliability ,long life . In-line or appropriate-angle are offered in male and feminine shaft configurations. The CZPT male shaft answer (splined or cylindrical) is CZPT to endure sturdy radial or axial hundreds on the output shaft. As a top planetary gearbox manufactory in China , planetary reducer was produced by modular design, mixed in accordance to consumer necessity. In relation to essential elements , CZPT employed certified spare elements like for housing materials with nodular forged iron which can will increase gearbox’s rigidity and antiknock, large-duty bearing is put in at lower-speed shaft, it can bear huge radial load thanks to proportionate distribution of torque ,every gears are case hardened to get substantial dependability and lengthy daily life .
Attribute of Foot Mounted High Torque Planetary Gearbox :
one. The broad and extensive range of N sequence for industrial applications
two. Reduced-pace shaft design and style: Cylindrical with important, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and specific nodular cast iron casing
4. Lower sound running, large producing high quality regular
five. High and reputable overall performance, load capability and minimal-speed shaft bearing
Ratio | 3.fifteen:1 to 9 Nm | Input | IEC Flange |
Mechanical rating (n1 = 1500 min-1) | up to 200kW | Electrical motor | |
Equipment ratios | twelve.67 … 50.nine | Solid input shaft with or without having admirer cooling – inch or metric dims. | |
Gear unit versions | In line | Applicable AC motors | Integral motors and brake motors |
IEC-normalized motors and brake motors | |||
Mounting type | Foot | One and twin pace motors | |
Flange mounted | Main brake attributes | DC and AC source | |
Torque-arm | More rapidly brake reaction through electronically managed rectifier | ||
Output shaft alternatives | Solid shaft | Main motor options | Thermistors and thermostat sensors |
Splined shaft | Independent compelled cooling | ||
Female splined shaft | Line driver and drive-pull incremental encoder | ||
Hollow shaft with shrink disc |
Our Honour and Patent :
ABOUT US:
ZheJiang CZPT Large Industry Machinery Co., Ltd.(formerly acknowledged as ZheJiang Wonderful Wall Reducer Co., Ltd. ) (sgrgear) has accrued prosperous first designing & production knowledge following getting launched in 1996. CZPT model planetary equipment reducer has won honor of “Science and Engineering Development Prize” awarded by the Nationwide Speed Reducer & Variator Business Association.
We make planetary gear models, planar double-enveloping worm equipment speed reducers (cone worm gear reducer), helical-bevel equipment motors, worm equipment reducers, helical worm gear motors, helical equipment motors and a lot of other varieties of gear models. CZPT equipment motors and gear models have provided satisfactory performance in various industrial purposes, which includes metallurgy, mineral, architecture, shipbuilding, petroleum mix, aviation place-flight, lift routeing, textile mechanic, cement, prescription drugs, pumps, standard mechanic and other domain.
With the edge of high quality & competitive value, CZPT gear motor and equipment units are broadly welcomed in the domestic market place and exported to Southeast Asia, Center Asia, North The usa and European countries etc.
With the excellent screening program, CZPT firm is often keeping up with the most advanced engineering in the planet. We have already obtained DNV-ISO9001: 2008 certificate,SGS, CE and so on and a patent on CZPT branded gearbox.
We have adopted superior CAD and CIMS in style & manufacture, which help our engineers develop 3 – 5 collection of new efficient products each and every 12 months. All personnel in product sales & service office are nicely qualified termly, thus you will be often warmly welcomed and understood by our firm.
US $1,000-2,000 / Piece | |
1 Piece (Min. Order) |
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Application: | Motor, Electric Cars, Machinery, Marine, Agricultural Machinery, Industry |
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Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened |
Installation: | Horizontal Type |
Step: | Four-Step |
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Samples: |
US$ 2000/Piece
1 Piece(Min.Order) |
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###
Customization: |
Available
|
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Ratio | 3.15:1 to 9000:1 |
Reduction Stages | up to 6 reduction stages in one gearbox |
Nominal Output Torque | up to 800,000N.m |
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Torque range | 1000 … 540000 Nm | Input | IEC Flange |
Mechanical rating (n1 = 1500 min-1) | up to 200kW | Electric motor | |
Gear ratios | 12.67 … 50.9 | Solid input shaft with or without fan cooling – inch or metric dims. | |
Gear unit versions | In line | Applicable AC motors | Integral motors and brake motors |
IEC-normalized motors and brake motors | |||
Mounting type | Foot | Single and dual speed motors | |
Flange mounted | Main brake features | DC and AC supply | |
Torque-arm | Faster brake reaction through electronically controlled rectifier | ||
Output shaft options | Solid shaft | Main motor options | Thermistors and thermostat sensors |
Splined shaft | Independent forced cooling | ||
Female splined shaft | Line driver and push-pull incremental encoder | ||
Hollow shaft with shrink disc |
US $1,000-2,000 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars, Machinery, Marine, Agricultural Machinery, Industry |
---|---|
Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened |
Installation: | Horizontal Type |
Step: | Four-Step |
###
Samples: |
US$ 2000/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Ratio | 3.15:1 to 9000:1 |
Reduction Stages | up to 6 reduction stages in one gearbox |
Nominal Output Torque | up to 800,000N.m |
###
Torque range | 1000 … 540000 Nm | Input | IEC Flange |
Mechanical rating (n1 = 1500 min-1) | up to 200kW | Electric motor | |
Gear ratios | 12.67 … 50.9 | Solid input shaft with or without fan cooling – inch or metric dims. | |
Gear unit versions | In line | Applicable AC motors | Integral motors and brake motors |
IEC-normalized motors and brake motors | |||
Mounting type | Foot | Single and dual speed motors | |
Flange mounted | Main brake features | DC and AC supply | |
Torque-arm | Faster brake reaction through electronically controlled rectifier | ||
Output shaft options | Solid shaft | Main motor options | Thermistors and thermostat sensors |
Splined shaft | Independent forced cooling | ||
Female splined shaft | Line driver and push-pull incremental encoder | ||
Hollow shaft with shrink disc |
Choosing the Right Agricultural Gearbox
There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.
Bevel gearboxes
Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.
Shaft-mounted
Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
Shaft-mounted with bearings
If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.
CZPT gearboxes
The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.
Bevel gearboxes with bearings
The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
Bevel gearboxes with CZPT gearboxes
The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
editor by czh 2023-01-06