Tag Archives: disc for tractor

China supplier Agricultural Machinery Tractor 3 Point Hitch Rotary Disc Mower for Sale with high quality

Product Description

PRODUCT DESCRIPTION

This rotary disc mower is attached to the tractor rear suspension frame, and the power output shaft is used for operation. The machine has 4-8 high-speed rotating Cutterheads. Each cutterhead is equipped with 2 blades. It can work at high speed up to 1-2 hectares per hour with high productivity.

The rotation of cutter-heads of this mower is driven by gear instead of traditional belt drive, which makes the work stable, the failure rate low and the maintenance cost low.

Because of spring suspension and belt rotation, the knife beam is low, easy to rise and fall, it can cut close to the ground, with low cutting stubble, and has a good imitation ability to the ground.

When the cutting blade encounters a big obstacle, it can be knocked back to avoid damage to the blade. The mower relies on the rotating force of the turntable to concentrate the grass in the middle position for easy collection. 

Advantage: 
1) The disc mower cuts through heavy, high crops without wraping or plugging, as well as for light thin grass.
     It is suitable for native grass,alfalfa,corn and other stalks.
 2)  Rotary disc mower can be raised quickly for turning or transport without adjusting the 3 point hitch.
 3) The disc mower siutable for wide range terrains and contours,even uneven and rocky ground. 

RODUCT SPECIFICATION

Model Unit 9GRM-1300 9GRM-1700 9GRM-2100 9GRM-2500
Working width mm 1250 1650 2050 2360
Overall dimensions (L*W*H) mm 2080*1180*780 2533*1180*780 2950*1280*780 3270*1280*780
Quantity of discs Pc 3 4 5 6
Quantity of blades Pc 6 8 10 12
Working speed Km/h 4-10
PTO rotation speed r/min 540-720
Matched Tractor power hp 20-50 35-80 45-85 50-110
Machine Weight kg 280 370 400 450
Linkage type   Tractor 3 point mounted

RODUCT SHOW

RELATED PRODUCTS

 

FAQ

Q1: Are you a factory or trading company?

We are a factory with self-supported import and export right with more than 10 years of manufacturing experience.

Q2: How can I trust on your company?

We are a fully registered manufacture and exporting company by China Export Registration Authorities. Moreover, our products have been exporting to a number of countries including Switzerland, Russia, Spain, Netherlands, Australia, Peru, Thailand, Pakistan, Indonesia, Tanzania, Nigeria, South Africa, Sudan, Congo etc. The good faith, punctual, strict quality control and reasonable price, throughout is the pledge we to each customer.

Q3: Where is your factory located? How can I visit there?

Our factory is located in HangZhou City, ZheJiang Province, China.  About 1 hour away from HangZhou Airport. All our clients are warmly welcomed to visit us!

Q4: How can I place an order from your website?

It is very easy.Once you find the implement you need on our website and place an inquiry against it, or, get to the inquiry section and leave us a message there with name, country and phone number, we will get in touch with you at the earliest. You can also e-mail us directly or join us on live chat for instantaneous answers.

Q5: How can I make the payment?

Payment is made via Telegraphic Transfer (T/T) through the bank against the proforma invoice.
30% as prepayment and the balance when the goods are ready for shipping.
Irrevocable L/C at sight could be also accepted.

Q6: What’s the Payment terms?

FOB, the price of the implement without sea shipment costs.
CIF,  including the unit cost + marine insurance + Shipment charges to your destination port.
CFR, including the unit cost + Shipment charges to your destination port.

Q7: At which port do you usually ship the good?

We usually ship goods via HangZhou, ZheJiang , HangZhou, ZheJiang port of China.

Q8. How about the Warranty ?

15 months warranty from the time of the goods arrive at destination.

COMPANY INTRODUCTION

1) More than 10 years of manufacturing expenrience in the field of general machineries. 
2) Professional engineers and test equipments to ensure the quality of each machine.
3) Factory direct selling at competitive prices. 
4) Good parts assembled, strictly quality control system.5) Compact structure, beautiful appearance,small volume, light weight, fuel consumption is low, the power is great
6) Start convenient easy, low noise,little vibration,smooth operation,reliable performance.
7) OEM welcome, small order acceptable, ample supply and prompt delivery.
8) YCHS MACHIERY is a  manufacturer, have  own factories.
9) The biggest advantages: Top quality, Competitive price & Good after-sales service
 
“Top quality, Competitive price, Good after-sales service” is our big advantages.
Welcome to contact us at any time, sincerely hope we could have cooperation with you .
Have a nice day.

 

What Are Screw Shaft Threads?

A screw shaft is a threaded part used to fasten other components. The threads on a screw shaft are often described by their Coefficient of Friction, which describes how much friction is present between the mating surfaces. This article discusses these characteristics as well as the Material and Helix angle. You’ll have a better understanding of your screw shaft’s threads after reading this article. Here are some examples. Once you understand these details, you’ll be able to select the best screw nut for your needs.
screwshaft

Coefficient of friction between the mating surfaces of a nut and a screw shaft

There are 2 types of friction coefficients. Dynamic friction and static friction. The latter refers to the amount of friction a nut has to resist an opposing motion. In addition to the material strength, a higher coefficient of friction can cause stick-slip. This can lead to intermittent running behavior and loud squeaking. Stick-slip may lead to a malfunctioning plain bearing. Rough shafts can be used to improve this condition.
The 2 types of friction coefficients are related to the applied force. When applying force, the applied force must equal the nut’s pitch diameter. When the screw shaft is tightened, the force may be removed. In the case of a loosening clamp, the applied force is smaller than the bolt’s pitch diameter. Therefore, the higher the property class of the bolt, the lower the coefficient of friction.
In most cases, the screwface coefficient of friction is lower than the nut face. This is because of zinc plating on the joint surface. Moreover, power screws are commonly used in the aerospace industry. Whether or not they are power screws, they are typically made of carbon steel, alloy steel, or stainless steel. They are often used in conjunction with bronze or plastic nuts, which are preferred in higher-duty applications. These screws often require no holding brakes and are extremely easy to use in many applications.
The coefficient of friction between the mating surfaces of t-screws is highly dependent on the material of the screw and the nut. For example, screws with internal lubricated plastic nuts use bearing-grade bronze nuts. These nuts are usually used on carbon steel screws, but can be used with stainless steel screws. In addition to this, they are easy to clean.

Helix angle

In most applications, the helix angle of a screw shaft is an important factor for torque calculation. There are 2 types of helix angle: right and left hand. The right hand screw is usually smaller than the left hand one. The left hand screw is larger than the right hand screw. However, there are some exceptions to the rule. A left hand screw may have a greater helix angle than a right hand screw.
A screw’s helix angle is the angle formed by the helix and the axial line. Although the helix angle is not usually changed, it can have a significant effect on the processing of the screw and the amount of material conveyed. These changes are more common in 2 stage and special mixing screws, and metering screws. These measurements are crucial for determining the helix angle. In most cases, the lead angle is the correct angle when the screw shaft has the right helix angle.
High helix screws have large leads, sometimes up to 6 times the screw diameter. These screws reduce the screw diameter, mass, and inertia, allowing for higher speed and precision. High helix screws are also low-rotation, so they minimize vibrations and audible noises. But the right helix angle is important in any application. You must carefully choose the right type of screw for the job at hand.
If you choose a screw gear that has a helix angle other than parallel, you should select a thrust bearing with a correspondingly large center distance. In the case of a screw gear, a 45-degree helix angle is most common. A helix angle greater than zero degrees is also acceptable. Mixing up helix angles is beneficial because it allows for a variety of center distances and unique applications.
screwshaft

Thread angle

The thread angle of a screw shaft is measured from the base of the head of the screw to the top of the screw’s thread. In America, the standard screw thread angle is 60 degrees. The standard thread angle was not widely adopted until the early twentieth century. A committee was established by the Franklin Institute in 1864 to study screw threads. The committee recommended the Sellers thread, which was modified into the United States Standard Thread. The standardized thread was adopted by the United States Navy in 1868 and was recommended for construction by the Master Car Builders’ Association in 1871.
Generally speaking, the major diameter of a screw’s threads is the outside diameter. The major diameter of a nut is not directly measured, but can be determined with go/no-go gauges. It is necessary to understand the major and minor diameters in relation to each other in order to determine a screw’s thread angle. Once this is known, the next step is to determine how much of a pitch is necessary to ensure a screw’s proper function.
Helix angle and thread angle are 2 different types of angles that affect screw efficiency. For a lead screw, the helix angle is the angle between the helix of the thread and the line perpendicular to the axis of rotation. A lead screw has a greater helix angle than a helical one, but has higher frictional losses. A high-quality lead screw requires a higher torque to rotate. Thread angle and lead angle are complementary angles, but each screw has its own specific advantages.
Screw pitch and TPI have little to do with tolerances, craftsmanship, quality, or cost, but rather the size of a screw’s thread relative to its diameter. Compared to a standard screw, the fine and coarse threads are easier to tighten. The coarser thread is deeper, which results in lower torques. If a screw fails because of torsional shear, it is likely to be a result of a small minor diameter.

Material

Screws have a variety of different sizes, shapes, and materials. They are typically machined on CNC machines and lathes. Each type is used for different purposes. The size and material of a screw shaft are influenced by how it will be used. The following sections give an overview of the main types of screw shafts. Each 1 is designed to perform a specific function. If you have questions about a specific type, contact your local machine shop.
Lead screws are cheaper than ball screws and are used in light-duty, intermittent applications. Lead screws, however, have poor efficiency and are not recommended for continuous power transmission. But, they are effective in vertical applications and are more compact. Lead screws are typically used as a kinematic pair with a ball screw. Some types of lead screws also have self-locking properties. Because they have a low coefficient of friction, they have a compact design and very few parts.
Screws are made of a variety of metals and alloys. Steel is an economical and durable material, but there are also alloy steel and stainless steel types. Bronze nuts are the most common and are often used in higher-duty applications. Plastic nuts provide low-friction, which helps reduce the drive torques. Stainless steel screws are also used in high-performance applications, and may be made of titanium. The materials used to create screw shafts vary, but they all have their specific functions.
Screws are used in a wide range of applications, from industrial and consumer products to transportation equipment. They are used in many different industries, and the materials they’re made of can determine their life. The life of a screw depends on the load that it bears, the design of its internal structure, lubrication, and machining processes. When choosing screw assemblies, look for a screw made from the highest quality steels possible. Usually, the materials are very clean, so they’re a great choice for a screw. However, the presence of imperfections may cause a normal fatigue failure.
screwshaft

Self-locking features

Screws are known to be self-locking by nature. The mechanism for this feature is based on several factors, such as the pitch angle of the threads, material pairing, lubrication, and heating. This feature is only possible if the shaft is subjected to conditions that are not likely to cause the threads to loosen on their own. The self-locking ability of a screw depends on several factors, including the pitch angle of the thread flank and the coefficient of sliding friction between the 2 materials.
One of the most common uses of screws is in a screw top container lid, corkscrew, threaded pipe joint, vise, C-clamp, and screw jack. Other applications of screw shafts include transferring power, but these are often intermittent and low-power operations. Screws are also used to move material in Archimedes’ screw, auger earth drill, screw conveyor, and micrometer.
A common self-locking feature for a screw is the presence of a lead screw. A screw with a low PV value is safe to operate, but a screw with high PV will need a lower rotation speed. Another example is a self-locking screw that does not require lubrication. The PV value is also dependent on the material of the screw’s construction, as well as its lubrication conditions. Finally, a screw’s end fixity – the way the screw is supported – affects the performance and efficiency of a screw.
Lead screws are less expensive and easier to manufacture. They are a good choice for light-weight and intermittent applications. These screws also have self-locking capabilities. They can be self-tightened and require less torque for driving than other types. The advantage of lead screws is their small size and minimal number of parts. They are highly efficient in vertical and intermittent applications. They are not as accurate as lead screws and often have backlash, which is caused by insufficient threads.

China supplier Agricultural Machinery Tractor 3 Point Hitch Rotary Disc Mower for Sale     with high qualityChina supplier Agricultural Machinery Tractor 3 Point Hitch Rotary Disc Mower for Sale     with high quality

China Custom Agriculture Tractor Lawn Mower Disc Mower for Sale near me factory

Product Description

                       Agriculture Tractor Lawn Mower Disc Mower for sale
PRODUCT DESCRIPTION

This disc mower is attached to the tractor rear suspension frame, and the power output shaft is used for operation. The machine has 4-8 high-speed rotating Cutterheads. Each cutterhead is equipped with 2 blades. It can work at high speed up to 1-2 hectares per hour with high productivity.

The rotation of cutter-heads of this mower is driven by gear instead of traditional belt drive, which makes the work stable, the failure rate low and the maintenance cost low.

Because of spring suspension and belt rotation, the knife beam is low, easy to rise and fall, it can cut close to the ground, with low cutting stubble, and has a good imitation ability to the ground.

When the cutting blade encounters a big obstacle, it can be knocked back to avoid damage to the blade. The mower relies on the rotating force of the turntable to concentrate the grass in the middle position for easy collection. 

Advantage: 
1) The disc mower cuts through heavy, high crops without wraping or plugging, as well as for light thin grass.
     It is suitable for native grass,alfalfa,corn and other stalks.
 2)  Rotary disc mower can be raised quickly for turning or transport without adjusting the 3 point hitch.
 3) The disc mower siutable for wide range terrains and contours,even uneven and rocky ground. 

RODUCT SPECIFICATION

Model Unit 9GRM-1300 9GRM-1700 9GRM-2100 9GRM-2500
Working width mm 1250 1650 2050 2360
Overall dimensions (L*W*H) mm 2080*1180*780 2533*1180*780 2950*1280*780 3270*1280*780
Quantity of discs Pc 3 4 5 6
Quantity of blades Pc 6 8 10 12
Working speed Km/h 4-10
PTO rotation speed r/min 540-720
Matched Tractor power hp 20-50 35-80 45-85 50-110
Machine Weight kg 280 370 400 450
Linkage type   Tractor 3 point mounted

RODUCT SHOW

RELATED PRODUCTS

 

FAQ

Q1: Are you a factory or trading company?

We are a factory with self-supported import and export right with more than 10 years of manufacturing experience.

Q2: How can I trust on your company?

We are a fully registered manufacture and exporting company by China Export Registration Authorities. Moreover, our products have been exporting to a number of countries including Switzerland, Russia, Spain, Netherlands, Australia, Peru, Thailand, Pakistan, Indonesia, Tanzania, Nigeria, South Africa, Sudan, Congo etc. The good faith, punctual, strict quality control and reasonable price, throughout is the pledge we to each customer.

Q3: Where is your factory located? How can I visit there?

Our factory is located in HangZhou City, ZheJiang Province, China.  About 1 hour away from HangZhou Airport. All our clients are warmly welcomed to visit us!

Q4: How can I place an order from your website?

It is very easy.Once you find the implement you need on our website and place an inquiry against it, or, get to the inquiry section and leave us a message there with name, country and phone number, we will get in touch with you at the earliest. You can also e-mail us directly or join us on live chat for instantaneous answers.

Q5: How can I make the payment?

Payment is made via Telegraphic Transfer (T/T) through the bank against the proforma invoice.
30% as prepayment and the balance when the goods are ready for shipping.
Irrevocable L/C at sight could be also accepted.

Q6: What’s the Payment terms?

FOB, the price of the implement without sea shipment costs.
CIF,  including the unit cost + marine insurance + Shipment charges to your destination port.
CFR, including the unit cost + Shipment charges to your destination port.

Q7: At which port do you usually ship the good?

We usually ship goods via HangZhou, ZheJiang , HangZhou, ZheJiang port of China.

Q8. How about the Warranty ?

15 months warranty from the time of the goods arrive at destination.

COMPANY INTRODUCTION

1) More than 10 years of manufacturing expenrience in the field of general machineries. 
2) Professional engineers and test equipments to ensure the quality of each machine.
3) Factory direct selling at competitive prices. 
4) Good parts assembled, strictly quality control system.5) Compact structure, beautiful appearance,small volume, light weight, fuel consumption is low, the power is great
6) Start convenient easy, low noise,little vibration,smooth operation,reliable performance.
7) OEM welcome, small order acceptable, ample supply and prompt delivery.
8) YCHS MACHIERY is a  manufacturer, have  own factories.
9) The biggest advantages: Top quality, Competitive price & Good after-sales service
 
“Top quality, Competitive price, Good after-sales service” is our big advantages.
Welcome to contact us at any time, sincerely hope we could have cooperation with you.
Have a nice day.

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are 2 main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each 1 is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.
splineshaft

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of 2 main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.
splineshaft

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are 2 common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between 2 centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.

China Custom Agriculture Tractor Lawn Mower Disc Mower for Sale     near me factory China Custom Agriculture Tractor Lawn Mower Disc Mower for Sale     near me factory

China factory Agricultural Tractor Pto Drive Rotary Disc Mower for Sale near me supplier

Product Description

HangZhou Hongri Machinery Factory
Product Technical Parameter

Product description:
1) The disc mower cuts through heavy, high crops without wrapping or plugging, as well as for light thin grass.  It is suitable for native grass, alfalfa, corn and other stalks.
2) The mower can be raised quickly for turning or transport without adjusting the 3 point hitch.
3) Suitable for wide range terrains and contours, even uneven and CZPT ground.
4) More efficient than reciprocating mowers

SPECIFICATIONS

DRM1300

DRM1700

DRM2150

DRM2550

Suited to:

18-50hp Tractors

35-80hp Tractors

40-85hp Tractors

45-90hp Tractors

3-Point Linkage

Cat. I OR II

Cat. I OR II

Cat. I OR II

Cat. I OR II

Length

2080mm 

2533mm 

2950mm 

3270mm 

Width

1180mm 

1180mm 

1280mm 

1280mm 

Height

780mm 

780mm 

780mm 

780mm 

Weight

280kgs

370kgs

400kgs

450kgs

Working Width

1300mm 

1700mm 

2150mm 

2550mm 

Number of Disk

3ps

4ps

5ps

6ps

Product Images:

Packing & shipping:

Normal packing or According to your requirement.
Safe, complete and fast delivery of goods to customers

Our Company :

Business type Manufacture
Location Shiliwang Industrial Zone of HangZhou, ZheJiang ,China
Year Established 2003
Occupied area 50 Acres
Company certification CE, ISO9001,SGS
Main product disc harrow, disc plough, trailer, boom sprayer , rotary tillers, potato planter ,plowing blade, plough blade, soil-loosening shovel and so on.      With good quality, excellent performance, our products annually export to countries around the world, and we have gained the majority of customers trust.

After Service: 12 months guarantee of the main parts, we will send the guarantee parts together with the machine in your next order or we can send them by air express if you need it urgently. 

FAQ:
Q: Full price list for these products
A: If you need the price list for these products, please notify the product model so that I can quote you accordingly. Please understand we have a very wide product range, we don’t usually offer full products price list. 
2. Q: Business terms
A: Shipment time: 25-40days after your payment
Shipment: By sea       
Loading port: HangZhou port, China
Destination port: …To be advised
Payment: T/T, L/C
Warranty: 1 year
3.Q:How can I order from you?
A: Please send us your enquiry list; we will reply you within 2 working days.
4.Q:If the finger I look for are not in your catalogue, what should I do?
A: We can develop it according to your drawing or sample.
5. Q: Why choose Hongri for cooperation? 
A: Comparing with our competitors, we have much more advantages as follows: 
1. More than 30 years in manufacturing farming machine
2. More Professional Sales staffs to guarantee the better service
3. More agri machines for your choice
4. More New products into your range to avoid price competition
5. Larger quantity production and shipment
6. Better quality to guarantee better Credit.
 7. Faster delivery time: Only7days
8. More stick quality checking before shipment. 
9. More reasonable after-sales service terms. 
10. More famous brand: HONGRI” brand and “CE”ceitification.;SGS certifications
11.Lower repair rate and bad review rate 
12.  Have received unstinting support from the Chinese government.

If you have any questions, please feel free to contact me.

 

The Functions of Splined Shaft Bearings

Splined shafts are the most common types of bearings for machine tools. They are made of a wide variety of materials, including metals and non-metals such as Delrin and nylon. They are often fabricated to reduce deflection. The tooth profile will become deformed with time, as the shaft is used over a long period of time. Splined shafts are available in a huge range of materials and lengths.

Functions

Splined shafts are used in a variety of applications and industries. They are an effective anti-rotational device, as well as a reliable means of transmitting torque. Other types of shafts are available, including key shafts, but splines are the most convenient for transmitting torque. The following article discusses the functions of splines and why they are a superior choice. Listed below are a few examples of applications and industries in which splines are used.
Splined shafts can be of several styles, depending on the application and mechanical system in question. The differences between splined shaft styles include the design of teeth, overall strength, transfer of rotational concentricity, sliding ability, and misalignment tolerance. Listed below are a few examples of splines, as well as some of their benefits. The difference between these styles is not mutually exclusive; instead, each style has a distinct set of pros and cons.
A splined shaft is a cylindrical shaft with teeth or ridges that correspond to a specific angular position. This allows a shaft to transfer torque while maintaining angular correspondence between tracks. A splined shaft is defined as a cylindrical member with several grooves cut into its circumference. These grooves are equally spaced around the shaft and form a series of projecting keys. These features give the shaft a rounded appearance and allow it to fit perfectly into a grooved cylindrical member.
While the most common applications of splines are for shortening or extending shafts, they can also be used to secure mechanical assemblies. An “involute spline” spline has a groove that is wider than its counterparts. The result is that a splined shaft will resist separation during operation. They are an ideal choice for applications where deflection is an issue.
A spline shaft’s radial torsion load distribution is equally distributed, unless a bevel gear is used. The radial torsion load is evenly distributed and will not exert significant load concentration. If the spline couplings are not aligned correctly, the spline connection can fail quickly, causing significant fretting fatigue and wear. A couple of papers discuss this issue in more detail.
splineshaft

Types

There are many different types of splined shafts. Each type features an evenly spaced helix of grooves on its outer surface. These grooves are either parallel or involute. Their shape allows them to be paired with gears and interchange rotary and linear motion. Splines are often cold-rolled or cut. The latter has increased strength compared to cut spines. These types of shafts are commonly used in applications requiring high strength, accuracy, and smoothness.
Another difference between internal and external splined shafts lies in the manufacturing process. The former is made of wood, while the latter is made of steel or a metal alloy. The process of manufacturing splined shafts involves cutting furrows into the surface of the material. Both processes are expensive and require expert skill. The main advantage of splined shafts is their adaptability to a wide range of applications.
In general, splined shafts are used in machinery where the rotation is transferred to an internal splined member. This member can be a gear or some other rotary device. These types of shafts are often packaged together as a hub assembly. Cleaning and lubricating are essential to the life of these components. If you’re using them on a daily basis, you’ll want to make sure to regularly inspect them.
Crowned splines are usually involute. The teeth of these splines form a spiral pattern. They are used for smaller diameter shafts because they add strength. Involute splines are also used on instrument drives and valve shafts. Serration standards are found in the SAE. Both kinds of splines can also contain a ball bearing for high torque. The difference between the 2 types of splines is the number of teeth on the shaft.
Internal splines have many advantages over external ones. For example, an internal spline shaft can be made using a grinding wheel instead of a CNC machine. It also uses a more accurate and economical process. Furthermore, it allows for a shorter manufacturing cycle, which is essential when splining high-speed machines. In addition, it stabilizes the relative phase between the spline and thread.
splineshaft

Manufacturing methods

There are several methods used to fabricate a splined shaft. Key and splined shafts are constructed from 2 separate parts that are shaped in a synchronized manner to transfer torque uniformly. Hot rolling is 1 method, while cold rolling utilizes low temperatures to form metal. Both methods enhance mechanical properties, surface finishes, and precision. The advantage of cold rolling is its cost-effectiveness.
Cold forming is 1 method, as well as machining and assembling. Cold forming is a unique process that allows the spline to be shaped to the desired shape. The resulting shape provides maximum contact area and torsional strength. Standard splines are available in standard sizes, but custom lengths can also be ordered. CZPT offers various auxiliary equipment, such as mating sleeves and flanged bushings.
Cold forging is another method. This method produces long splined shafts that are used in automobile propellers. After the spline portion is cut out, it is worked on in a hobbing machine. Work hardening enhances the root strength of the splined portion. It can be used for bearings, gears, and other mechanical components. Listed below are the manufacturing methods for splined shafts.
Parallel splines are the simplest of the splined shaft manufacturing methods. Parallel splines are usually welded to shafts, while involute splines are made of metal or non-metals. Splines are available in a wide variety of lengths and materials. The process is usually accompanied by a process called milling. The workpiece rotates to produce the serrated surface.
Splines are internal or external grooves in a splined shaft. They work in combination with keyways to transfer torque. Male and female splines are used in gears. Female and male splines correspond to 1 another to ensure proper angular correspondence. Involute splines have more surface area and thus are stronger than external splines. Moreover, they help the shaft fit into a grooved cylindrical member without misalignment.
A variety of other methods of manufacturing a splined shaft can be used to produce a splined shaft. Spline shafts can be produced using broaching and shaping, 2 precision machining methods. Broaching uses a metal tool with successively larger teeth to remove metal and create ridges and holes in the surface of a material. However, this process is expensive and requires special expertise.
splineshaft

Applications

The splined shaft is a mechanical component with a helix-like shape formed by the equal spacing of grooves in a circular ring. The splines can either have parallel or involute sides. The splines minimize stress concentration in stationary joints and can be used in both rotary and linear motion. In some cases, splines are rolled rather than cut. The latter is more durable than cut splines and is often used in applications requiring high strength, accuracy, and smooth finish.
Splined shafts are commonly made of carbon steel. This alloy steel has a low carbon content, making it easy to work with. Carbon steel is a great choice for splines because it is malleable. Generally, high-quality carbon steel provides a consistent motion. Steel alloys are also available that contain nickel, chromium, copper, and other metals. If you’re unsure of the right material for your application, you can consult a spline chart.
Splines are a versatile mechanical component. They are easy to cut and fit. Splines can be internal or external, with teeth positioned at equal intervals on both sides of the shaft. This allows the shaft to engage with the hub around the entire circumference of the hub. It also increases load capacity by creating a constant multiple-tooth point of contact with the hub. For this reason, they’re used extensively in rotary and linear motion.
Splined shafts are used in a wide variety of industries. CZPT Inc. offers custom and standard splined shafts for a variety of applications. When choosing a splined shaft for a specific application, consider the surrounding mated components, torque requirements, and size requirements. These 3 factors will make it the ideal choice for your rotary equipment. And you’ll be pleased with the end result!
There are many types of splines and their applications are endless. They transfer torque and angular misalignment between parts, and they also enable the axial rotation of assembled components. Therefore, splines are an essential component of machinery and are used in a wide range of applications. This type of shaft can be found in various types of machines, from household appliances to industrial machinery. So, the next time you’re looking for a splined shaft, make sure you look for a splined one.

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