Product Description
XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 gearbox with ac motor
Cycloidal reducer adopts meshing cycloid pin gear, planetary transmission principle, so usually also called planetary cycloid reducer. Planetary cycloidal reducer can be widely used in petroleum, environmental protection, chemical, cement, transport, textile, pharmaceutical, food, printing, lifting, mining, metallurgy, construction, power generation and other industries.
As a drive or reduction gear, the machine is divided into horizontal, vertical, biaxial and straight league assembly way,etc. Its unique stable structure can replace ordinary cylindrical gear reducer and worm gear reducer in many cases. Therefore, planetary cycloid gear reducer is widely used in various industries and fields, and is generally welcomed by the majority of users.
XWD/BWY cycloid reducer motor details:
B series:
BW basedoard horizontal installed double axes type
BL flange vertical installed double axes type
BWY basedoard horizontal installed motor direct-connection type
BLY flange vertical installed motor direct-connection type
X series:
XW basedoard horizontal installed double axes type
XL flange vertical installed double axes type
XWD basedoard horizontal installed motor direct-connection type
XLD flange vertical installed motor direct-connection type
FAQ
1, Q:what\’s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor
2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container
6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better ,
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| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
Choosing an Agricultural Gearbox
An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.
Bevel gearbox
When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
Closed-loop seals
If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.
Quality of materials
Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
Durability
Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
editor by CX 2024-04-09
China X/B Series Solid Shaft Output Cycloidal Gearbox for Shredder agricultural pto gearbox
Merchandise Description
Product Description
X/B Series Strong Shaft Output Cycloidal Gearbox for Shredder
Elements:
one. Housing: Solid Iron
two. Gearset: Cycloid Wheel & Pin Wheel
3. Input Configurations:
Equipped with Electric Motors (AC Motor, Brake Motor, Explosion-proof Motor, Controlled Pace Motor, Hydraulic Motor)
IEC-normalized Motor Flange
Keyed Strong Shaft Input
four. Output Configurations:
Keyed Solid Shaft Output
Comprehensive Photos
Attributes:
1. Large reduction ratio, 1-stage ratio 9~87, 2-stage ratio 121~1849, larger reduction ratio is obtainable by 3-stage or multistage combinations
2. Substantial performance, the common efficiency is above 90%
three. Compact framework, mild fat
4. Secure and reputable operation, minimal noise5. Long support daily life
Solution Parameters
Parameters:
| Versions | Energy | Ratio | Max. Torque | Output Shaft Dia. | Input Shaft Dia. |
| 1 Stage | |||||
| X2(B0/B12) | .37~1.five | 9~87 | one hundred fifty | Φ25(Φ30) | Φ15 |
| X3(B1/B15) | .55~2.2 | nine~87 | 250 | Φ35 | Φ18 |
| X4(B2/B18) | .75~4. | nine~87 | 500 | Φ45 | Φ22 |
| X5(B3/B22) | one.5~7.5 | 9~87 | 1,000 | Φ55 | Φ30 |
| X6(B4/B27) | 2.2~eleven | nine~87 | 2,000 | Φ65(Φ70) | Φ35 |
| X7 | 3.~11 | nine~87 | two,seven-hundred | Φ80 | Φ40 |
| X8(B5/B33) | five.5~eighteen.five | nine~87 | four,five hundred | Φ90 | Φ45 |
| X9(B6/B39) | 7.5~thirty | 9~87 | 7,a hundred | Φ100 | Φ50 |
| X10(B7/B45) | 15~45 | 9~87 | 12,000 | Φ110 | Φ55 |
| X11(B8/B55) | 18.5~fifty five | nine~87 | 20,000 | Φ130 | Φ70 |
| 2 Stage | |||||
| X32(B10) | .twenty five~.55 | 121~1849 | – | Φ35 | Φ15 |
| X42(B20/B1812) | .37~.75 | 121~1849 | – | Φ45 | Φ15 |
| X53(B31/B2215) | .55~1.5 | 121~1849 | – | Φ55 | Φ18 |
| X63(B41/B2715) | .seventy five~2.2 | 121~1849 | – | Φ65(Φ70) | Φ18 |
| X64(B42/B2718) | .75~2.2 | 121~1849 | – | Φ65(Φ70) | Φ22 |
| X74 | 1.1~3. | 121~1849 | – | Φ80 | Φ22 |
| X84(B52/B3318) | one.5~4. | 121~1849 | – | Φ90 | Φ22 |
| X85(B53/B3322) | two.2~5.5 | 121~1849 | – | Φ90 | Φ30 |
| X95(B63/B3922) | 3.~7.five | 121~1849 | – | Φ100 | Φ30 |
| X106(B74/B4527) | 4.~eleven | 121~1849 | – | Φ110 | Φ35 |
| X117(B84/B5527) | 4.~fifteen | 121~1849 | – | Φ130 | Φ40(Φ35) |
one Phase Ratio: 9, 11, seventeen, 23, 29, 35, 43, 59, 71, 87
two Stage Ratio: 121, 187, 289, 385, 473, 595, 731, 989, 1225, 1849
Set up:
Foot Mounted
Flange Mounted
Lubrication:
| – | Foot-mounted | Flange-mounted | ||
| 1 Stage | X2~X4 | X5~X11 | X2~X4 | X5~X11 |
| Grease Lubrication | Oil-bathtub & Splash Lubrication | Grease Lubrication | Oil Pump Circulation Lubrication | |
| 2 Phase | X32~X42 | X53~X117 | X32~X42 | X53~X117 |
| Grease Lubrication | Oil-bathtub & Splash Lubrication | Grease Lubrication | Oil Pump Circulation Lubrication | |
Cooling:
Organic Cooling
Packaging & Transport
Company Profile
Our Advantages
FAQ
one.Q:What sorts of gearbox can you make for us?
A:Primary merchandise of our organization: UDL series speed variator,RV collection worm gear reducer, ATA collection shaft mounted gearbox, X,B sequence equipment reducer,
P collection planetary gearbox and R, S, K, and F series helical-tooth reducer, much more
than 1 hundred versions and 1000’s of technical specs
2.Q:Can you make as for every custom made drawing?
A: Sure, we supply customized services for buyers.
three.Q:What is your conditions of payment ?
A: thirty% Progress payment by T/T soon after signing the contract.70% ahead of delivery
four.Q:What is your MOQ?
A: 1 Set
Welcome to make contact with us for a lot more element information and inquiry.
If you have distinct parameters and necessity for our gearbox, customization is obtainable.
|
US $80-1,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery, Industry |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened |
| Installation: | Vertical Type |
| Step: | Double-Step |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Models | Power | Ratio | Max. Torque | Output Shaft Dia. | Input Shaft Dia. |
| 1 Stage | |||||
| X2(B0/B12) | 0.37~1.5 | 9~87 | 150 | Φ25(Φ30) | Φ15 |
| X3(B1/B15) | 0.55~2.2 | 9~87 | 250 | Φ35 | Φ18 |
| X4(B2/B18) | 0.75~4.0 | 9~87 | 500 | Φ45 | Φ22 |
| X5(B3/B22) | 1.5~7.5 | 9~87 | 1,000 | Φ55 | Φ30 |
| X6(B4/B27) | 2.2~11 | 9~87 | 2,000 | Φ65(Φ70) | Φ35 |
| X7 | 3.0~11 | 9~87 | 2,700 | Φ80 | Φ40 |
| X8(B5/B33) | 5.5~18.5 | 9~87 | 4,500 | Φ90 | Φ45 |
| X9(B6/B39) | 7.5~30 | 9~87 | 7,100 | Φ100 | Φ50 |
###
| X10(B7/B45) | 15~45 | 9~87 | 12,000 | Φ110 | Φ55 |
| X11(B8/B55) | 18.5~55 | 9~87 | 20,000 | Φ130 | Φ70 |
| 2 Stage | |||||
| X32(B10) | 0.25~0.55 | 121~1849 | – | Φ35 | Φ15 |
| X42(B20/B1812) | 0.37~0.75 | 121~1849 | – | Φ45 | Φ15 |
| X53(B31/B2215) | 0.55~1.5 | 121~1849 | – | Φ55 | Φ18 |
| X63(B41/B2715) | 0.75~2.2 | 121~1849 | – | Φ65(Φ70) | Φ18 |
| X64(B42/B2718) | 0.75~2.2 | 121~1849 | – | Φ65(Φ70) | Φ22 |
| X74 | 1.1~3.0 | 121~1849 | – | Φ80 | Φ22 |
| X84(B52/B3318) | 1.5~4.0 | 121~1849 | – | Φ90 | Φ22 |
| X85(B53/B3322) | 2.2~5.5 | 121~1849 | – | Φ90 | Φ30 |
| X95(B63/B3922) | 3.0~7.5 | 121~1849 | – | Φ100 | Φ30 |
| X106(B74/B4527) | 4.0~11 | 121~1849 | – | Φ110 | Φ35 |
| X117(B84/B5527) | 4.0~15 | 121~1849 | – | Φ130 | Φ40(Φ35) |
###
| – | Foot-mounted | Flange-mounted | ||
| 1 Stage | X2~X4 | X5~X11 | X2~X4 | X5~X11 |
| Grease Lubrication | Oil-bath & Splash Lubrication | Grease Lubrication | Oil Pump Circulation Lubrication | |
| 2 Stage | X32~X42 | X53~X117 | X32~X42 | X53~X117 |
| Grease Lubrication | Oil-bath & Splash Lubrication | Grease Lubrication | Oil Pump Circulation Lubrication | |
|
US $80-1,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery, Industry |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened |
| Installation: | Vertical Type |
| Step: | Double-Step |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Models | Power | Ratio | Max. Torque | Output Shaft Dia. | Input Shaft Dia. |
| 1 Stage | |||||
| X2(B0/B12) | 0.37~1.5 | 9~87 | 150 | Φ25(Φ30) | Φ15 |
| X3(B1/B15) | 0.55~2.2 | 9~87 | 250 | Φ35 | Φ18 |
| X4(B2/B18) | 0.75~4.0 | 9~87 | 500 | Φ45 | Φ22 |
| X5(B3/B22) | 1.5~7.5 | 9~87 | 1,000 | Φ55 | Φ30 |
| X6(B4/B27) | 2.2~11 | 9~87 | 2,000 | Φ65(Φ70) | Φ35 |
| X7 | 3.0~11 | 9~87 | 2,700 | Φ80 | Φ40 |
| X8(B5/B33) | 5.5~18.5 | 9~87 | 4,500 | Φ90 | Φ45 |
| X9(B6/B39) | 7.5~30 | 9~87 | 7,100 | Φ100 | Φ50 |
###
| X10(B7/B45) | 15~45 | 9~87 | 12,000 | Φ110 | Φ55 |
| X11(B8/B55) | 18.5~55 | 9~87 | 20,000 | Φ130 | Φ70 |
| 2 Stage | |||||
| X32(B10) | 0.25~0.55 | 121~1849 | – | Φ35 | Φ15 |
| X42(B20/B1812) | 0.37~0.75 | 121~1849 | – | Φ45 | Φ15 |
| X53(B31/B2215) | 0.55~1.5 | 121~1849 | – | Φ55 | Φ18 |
| X63(B41/B2715) | 0.75~2.2 | 121~1849 | – | Φ65(Φ70) | Φ18 |
| X64(B42/B2718) | 0.75~2.2 | 121~1849 | – | Φ65(Φ70) | Φ22 |
| X74 | 1.1~3.0 | 121~1849 | – | Φ80 | Φ22 |
| X84(B52/B3318) | 1.5~4.0 | 121~1849 | – | Φ90 | Φ22 |
| X85(B53/B3322) | 2.2~5.5 | 121~1849 | – | Φ90 | Φ30 |
| X95(B63/B3922) | 3.0~7.5 | 121~1849 | – | Φ100 | Φ30 |
| X106(B74/B4527) | 4.0~11 | 121~1849 | – | Φ110 | Φ35 |
| X117(B84/B5527) | 4.0~15 | 121~1849 | – | Φ130 | Φ40(Φ35) |
###
| – | Foot-mounted | Flange-mounted | ||
| 1 Stage | X2~X4 | X5~X11 | X2~X4 | X5~X11 |
| Grease Lubrication | Oil-bath & Splash Lubrication | Grease Lubrication | Oil Pump Circulation Lubrication | |
| 2 Stage | X32~X42 | X53~X117 | X32~X42 | X53~X117 |
| Grease Lubrication | Oil-bath & Splash Lubrication | Grease Lubrication | Oil Pump Circulation Lubrication | |
Choosing an Agricultural Gearbox
When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you’re interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.
Bevel gearboxes
Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.
Closed-loop seals
A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can’t keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.
Quality of materials
One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox’s 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.
Durability
Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.
editor by czh 2022-12-19
China Solid Shaft Foot Mounted Cycloidal Gearboxes agricultural gearbox generator
Product Description
Solution Description
Solid Shaft Foot Mounted Cycloidal Gearboxes
Components:
1. Housing: Forged Iron
2. Gearset: Cycloid Wheel & Pin Wheel
3. Enter Configurations:
Outfitted with Electrical Motors (AC Motor, Brake Motor, Explosion-proof Motor, Controlled Velocity Motor, Hydraulic Motor)
IEC-normalized Motor Flange
Keyed Solid Shaft Enter
4. Output Configurations:
Keyed Sound Shaft Output
Thorough Pictures
Functions:
one. Huge reduction ratio, 1-stage ratio 9~87, 2-phase ratio 121~1849, bigger reduction ratio is available by 3-stage or multistage mixtures
two. Higher effectiveness, the regular efficiency is more than 90%
3. Compact structure, gentle fat
four. Steady and dependable operation, reduced noise5. Lengthy services life
Solution Parameters
Parameters:
| Versions | Power | Ratio | Max. Torque | Output Shaft Dia. | Input Shaft Dia. |
| 1 Phase | |||||
| X2(B0/B12) | .37~1.5 | 9~87 | a hundred and fifty | Φ25(Φ30) | Φ15 |
| X3(B1/B15) | .55~2.two | 9~87 | 250 | Φ35 | Φ18 |
| X4(B2/B18) | .seventy five~4. | nine~87 | five hundred | Φ45 | Φ22 |
| X5(B3/B22) | one.5~7.five | nine~87 | one,000 | Φ55 | Φ30 |
| X6(B4/B27) | 2.2~eleven | 9~87 | two,000 | Φ65(Φ70) | Φ35 |
| X7 | three.~11 | nine~87 | 2,700 | Φ80 | Φ40 |
| X8(B5/B33) | five.5~18.five | nine~87 | four,five hundred | Φ90 | Φ45 |
| X9(B6/B39) | seven.5~30 | 9~87 | 7,a hundred | Φ100 | Φ50 |
| X10(B7/B45) | fifteen~45 | nine~87 | 12,000 | Φ110 | Φ55 |
| X11(B8/B55) | eighteen.5~55 | nine~87 | 20,000 | Φ130 | Φ70 |
| 2 Phase | |||||
| X32(B10) | .twenty five~.55 | 121~1849 | – | Φ35 | Φ15 |
| X42(B20/B1812) | .37~.75 | 121~1849 | – | Φ45 | Φ15 |
| X53(B31/B2215) | .fifty five~1.five | 121~1849 | – | Φ55 | Φ18 |
| X63(B41/B2715) | .seventy five~2.two | 121~1849 | – | Φ65(Φ70) | Φ18 |
| X64(B42/B2718) | .seventy five~2.2 | 121~1849 | – | Φ65(Φ70) | Φ22 |
| X74 | 1.1~3. | 121~1849 | – | Φ80 | Φ22 |
| X84(B52/B3318) | 1.5~4. | 121~1849 | – | Φ90 | Φ22 |
| X85(B53/B3322) | two.2~5.five | 121~1849 | – | Φ90 | Φ30 |
| X95(B63/B3922) | 3.~7.five | 121~1849 | – | Φ100 | Φ30 |
| X106(B74/B4527) | four.~11 | 121~1849 | – | Φ110 | Φ35 |
| X117(B84/B5527) | 4.~fifteen | 121~1849 | – | Φ130 | Φ40(Φ35) |
one Phase Ratio: 9, 11, 17, 23, 29, 35, forty three, fifty nine, seventy one, 87
two Stage Ratio: 121, 187, 289, 385, 473, 595, 731, 989, 1225, 1849
Set up:
Foot Mounted
Flange Mounted
Lubrication:
| – | Foot-mounted | Flange-mounted | ||
| 1 Stage | X2~X4 | X5~X11 | X2~X4 | X5~X11 |
| Grease Lubrication | Oil-bath & Splash Lubrication | Grease Lubrication | Oil Pump Circulation Lubrication | |
| 2 Phase | X32~X42 | X53~X117 | X32~X42 | X53~X117 |
| Grease Lubrication | Oil-bathtub & Splash Lubrication | Grease Lubrication | Oil Pump Circulation Lubrication | |
Cooling:
Organic Cooling
Packaging & Delivery
Company Profile
Our Benefits
FAQ
1.Q:What types of gearbox can you make for us?
A:Major goods of our business: UDL series velocity variator,RV collection worm gear reducer, ATA series shaft mounted gearbox, X,B collection equipment reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, much more
than 1 hundred versions and thousands of specs
2.Q:Can you make as per customized drawing?
A: Yes, we offer personalized service for buyers.
3.Q:What is your terms of payment ?
A: thirty% Progress payment by T/T right after signing the deal.70% ahead of shipping
4.Q:What is your MOQ?
A: 1 Set
Welcome to make contact with us for a lot more detail info and inquiry.
If you have specific parameters and necessity for our gearbox, customization is offered.
| Application: | Motor, Machinery, Agricultural Machinery, Industry |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened |
| Installation: | Vertical Type |
| Step: | Double-Step |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Models | Power | Ratio | Max. Torque | Output Shaft Dia. | Input Shaft Dia. |
| 1 Stage | |||||
| X2(B0/B12) | 0.37~1.5 | 9~87 | 150 | Φ25(Φ30) | Φ15 |
| X3(B1/B15) | 0.55~2.2 | 9~87 | 250 | Φ35 | Φ18 |
| X4(B2/B18) | 0.75~4.0 | 9~87 | 500 | Φ45 | Φ22 |
| X5(B3/B22) | 1.5~7.5 | 9~87 | 1,000 | Φ55 | Φ30 |
| X6(B4/B27) | 2.2~11 | 9~87 | 2,000 | Φ65(Φ70) | Φ35 |
| X7 | 3.0~11 | 9~87 | 2,700 | Φ80 | Φ40 |
| X8(B5/B33) | 5.5~18.5 | 9~87 | 4,500 | Φ90 | Φ45 |
| X9(B6/B39) | 7.5~30 | 9~87 | 7,100 | Φ100 | Φ50 |
###
| X10(B7/B45) | 15~45 | 9~87 | 12,000 | Φ110 | Φ55 |
| X11(B8/B55) | 18.5~55 | 9~87 | 20,000 | Φ130 | Φ70 |
| 2 Stage | |||||
| X32(B10) | 0.25~0.55 | 121~1849 | – | Φ35 | Φ15 |
| X42(B20/B1812) | 0.37~0.75 | 121~1849 | – | Φ45 | Φ15 |
| X53(B31/B2215) | 0.55~1.5 | 121~1849 | – | Φ55 | Φ18 |
| X63(B41/B2715) | 0.75~2.2 | 121~1849 | – | Φ65(Φ70) | Φ18 |
| X64(B42/B2718) | 0.75~2.2 | 121~1849 | – | Φ65(Φ70) | Φ22 |
| X74 | 1.1~3.0 | 121~1849 | – | Φ80 | Φ22 |
| X84(B52/B3318) | 1.5~4.0 | 121~1849 | – | Φ90 | Φ22 |
| X85(B53/B3322) | 2.2~5.5 | 121~1849 | – | Φ90 | Φ30 |
| X95(B63/B3922) | 3.0~7.5 | 121~1849 | – | Φ100 | Φ30 |
| X106(B74/B4527) | 4.0~11 | 121~1849 | – | Φ110 | Φ35 |
| X117(B84/B5527) | 4.0~15 | 121~1849 | – | Φ130 | Φ40(Φ35) |
###
| – | Foot-mounted | Flange-mounted | ||
| 1 Stage | X2~X4 | X5~X11 | X2~X4 | X5~X11 |
| Grease Lubrication | Oil-bath & Splash Lubrication | Grease Lubrication | Oil Pump Circulation Lubrication | |
| 2 Stage | X32~X42 | X53~X117 | X32~X42 | X53~X117 |
| Grease Lubrication | Oil-bath & Splash Lubrication | Grease Lubrication | Oil Pump Circulation Lubrication | |
| Application: | Motor, Machinery, Agricultural Machinery, Industry |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened |
| Installation: | Vertical Type |
| Step: | Double-Step |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Models | Power | Ratio | Max. Torque | Output Shaft Dia. | Input Shaft Dia. |
| 1 Stage | |||||
| X2(B0/B12) | 0.37~1.5 | 9~87 | 150 | Φ25(Φ30) | Φ15 |
| X3(B1/B15) | 0.55~2.2 | 9~87 | 250 | Φ35 | Φ18 |
| X4(B2/B18) | 0.75~4.0 | 9~87 | 500 | Φ45 | Φ22 |
| X5(B3/B22) | 1.5~7.5 | 9~87 | 1,000 | Φ55 | Φ30 |
| X6(B4/B27) | 2.2~11 | 9~87 | 2,000 | Φ65(Φ70) | Φ35 |
| X7 | 3.0~11 | 9~87 | 2,700 | Φ80 | Φ40 |
| X8(B5/B33) | 5.5~18.5 | 9~87 | 4,500 | Φ90 | Φ45 |
| X9(B6/B39) | 7.5~30 | 9~87 | 7,100 | Φ100 | Φ50 |
###
| X10(B7/B45) | 15~45 | 9~87 | 12,000 | Φ110 | Φ55 |
| X11(B8/B55) | 18.5~55 | 9~87 | 20,000 | Φ130 | Φ70 |
| 2 Stage | |||||
| X32(B10) | 0.25~0.55 | 121~1849 | – | Φ35 | Φ15 |
| X42(B20/B1812) | 0.37~0.75 | 121~1849 | – | Φ45 | Φ15 |
| X53(B31/B2215) | 0.55~1.5 | 121~1849 | – | Φ55 | Φ18 |
| X63(B41/B2715) | 0.75~2.2 | 121~1849 | – | Φ65(Φ70) | Φ18 |
| X64(B42/B2718) | 0.75~2.2 | 121~1849 | – | Φ65(Φ70) | Φ22 |
| X74 | 1.1~3.0 | 121~1849 | – | Φ80 | Φ22 |
| X84(B52/B3318) | 1.5~4.0 | 121~1849 | – | Φ90 | Φ22 |
| X85(B53/B3322) | 2.2~5.5 | 121~1849 | – | Φ90 | Φ30 |
| X95(B63/B3922) | 3.0~7.5 | 121~1849 | – | Φ100 | Φ30 |
| X106(B74/B4527) | 4.0~11 | 121~1849 | – | Φ110 | Φ35 |
| X117(B84/B5527) | 4.0~15 | 121~1849 | – | Φ130 | Φ40(Φ35) |
###
| – | Foot-mounted | Flange-mounted | ||
| 1 Stage | X2~X4 | X5~X11 | X2~X4 | X5~X11 |
| Grease Lubrication | Oil-bath & Splash Lubrication | Grease Lubrication | Oil Pump Circulation Lubrication | |
| 2 Stage | X32~X42 | X53~X117 | X32~X42 | X53~X117 |
| Grease Lubrication | Oil-bath & Splash Lubrication | Grease Lubrication | Oil Pump Circulation Lubrication | |
Choosing an Agricultural Gearbox
An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.
Bevel gearbox
When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
Closed-loop seals
If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.
Quality of materials
Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
Durability
Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
editor by czh 2022-12-15
China 6 Axis Robot Controller Cycloidal Pin Wheel RV Gear Reducer Robot Arm Robot Joints Gearbox RV-E with Hot selling
Merchandise Description
Details Images:
one.It is geared up with an angular speak to ball bearing, so it can assist the external load with the rigid minute and massive allowable minute
2.Simple assemble, small vibration
3.It can lessen the motor straight junction (input equipment) and inertia
four.Big torsional rigidity
5.Strong effect resistance (five hundred% of rated torque)
six.The crankshaft is supported by 2 columns in the reducer
seven.Excellent beginning efficiency & Tiny dress in and long provider daily life
eight.Tiny backlash (1arc. Min.) & Use rolling bearing
9.Robust affect resistance (500% of rated torque)
ten.The number of simultaneous engagements between RV equipment and needle tooth is huge
Advantages:
one. High precision, substantial torque
2. Committed complex personnel can be on the go to supply layout remedies
three. Factory direct revenue good workmanship tough quality assurance
four. Solution high quality issues have a 1-calendar year warranty time, can be returned for alternative or mend
Organization profile:
HangZhou CZPT Engineering Co., Ltd. was recognized in 2014. Primarily based on long-expression gathered encounter in mechanical layout and manufacturing, numerous kinds of harmonic reducers have been created according to the various needs of customers. The organization is in a phase of rapid development. , Gear and personnel are constantly expanding. Now we have a team of skilled technological and managerial staff, with innovative gear, total screening methods, and item manufacturing and layout abilities. Solution style and generation can be carried out in accordance to customer needs, and a assortment of large-precision transmission factors such as harmonic reducers and RV reducers have been fashioned the goods have been bought in domestic and international(This kind of as United states, Germany, Turkey, India) and have been employed in industrial robots, device resources, health-related tools, laser processing, cutting, and dispensing, Brush making, LED equipment manufacturing, precision electronic equipment, and other industries have set up a great track record.
In the potential, Hongwing will adhere to the objective of accumulating skills, keeping shut to the marketplace, and technological innovation, carry forward the price pursuit in the area of harmonic drive&RV reducers, find the widespread advancement of the organization and the culture, and quietly construct alone into a nicely-identified brand name with independent intellectual house rights. Good quality supplier in the field of precision transmission”.
Power factory:
Our plant has an whole campus The quantity of workshops is about three hundred Whether or not it truly is from the creation of uncooked components and the procurement of raw resources to the inspection of concluded merchandise, we are undertaking it ourselves. There is a comprehensive production system
Parameter:
| Rated Table | ||||||||||||||
| Output rotational pace (rpm) | 5 | 10 | fifteen | twenty | twenty five | 30 | forty | fifty | 60 | |||||
| Model | Speed ratio code | Transmission Ratio(R) | Output Torque (Nm) / Enter the ability (kW |
|||||||||||
| Rotation of axes | Housing rotation | |||||||||||||
| RV-6E | 31 | 31 | 30 | 101 / .07 |
81 / .11 |
72 / .fifteen |
66 / .19 |
62 / .22 |
58 / .twenty five |
54 / .30 |
50 / .35 |
47 / .forty |
||
| 43 | 43 | 42 | ||||||||||||
| 53.five | fifty three.5 | 52.5 | ||||||||||||
| 59 | fifty nine | 58 | ||||||||||||
| seventy nine | seventy nine | 78 | ||||||||||||
| 103 | 103 | 102 | ||||||||||||
| RV-20E | fifty seven | fifty seven | 56 | 231 / .sixteen |
188 / .26 |
167 / .35 |
153 / .43 |
143 / .50 |
135 / .fifty seven |
124 / .70 |
115 / .81 |
110 / .92 |
||
| eighty one | eighty one | 80 | ||||||||||||
| one hundred and five | 105 | 104 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 141 | 141 | 140 | ||||||||||||
| 161 | 161 | 160 | ||||||||||||
| RV-40E | 57 | 57 | 56 | 572 / .forty |
465 / .sixty five |
412 / .86 |
377 / 1.05 |
353 / 1.23 |
334 / 1.forty |
307 / 1.71 |
287 / 2.00 |
271 / 2.27 |
||
| 81 | 81 | 80 | ||||||||||||
| a hundred and five | one zero five | 104 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 153 | 153 | 152 | ||||||||||||
| RV-80E | 57 | 57 | 56 | 1,088 / .seventy six |
885 / 1.24 |
784 / 1.sixty four |
719 / 2.01 |
672 / 2.35 |
637 / 2.sixty seven |
584 / 3.26 |
546 / 3.81 |
517 / 4.33 |
||
| eighty one | eighty one | 80 | ||||||||||||
| 101 | one zero one | 100 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 153 | 1(153) | 1(152) | ||||||||||||
| RV-110E | 81 | eighty one | 80 | 1,499 / 1.05 |
1,215 / 1.70 |
1,078 / 2.26 |
990 / 2.76 |
925 / 3.23 |
875 / 3.sixty seven |
804 / 4.49 |
||||
| 111 | 111 | 110 | ||||||||||||
| 161 | 161 | 160 | ||||||||||||
| one hundred seventy five | 1227/7 | 1220/7 | ||||||||||||
| RV-160E | 81 | eighty one | 80 | 2,176 / 1.fifty two |
1,774 / 2.forty eight |
1,568 / 3.28 |
1,441 / 4.02 |
1,343 / 4.sixty nine |
1,274 / 5.34 |
|||||
| one hundred and one | one zero one | 100 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| a hundred forty five | a hundred forty five | 144 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| RV-320E | eighty one | eighty one | 80 | 4,361 / 3.04 |
3,538 / 4.ninety four |
3,136 / 6.57 |
2,881 / 8.05 |
2,695 / 9.forty one |
2,548 / ten.seven |
|||||
| a hundred and one | 101 | 100 | ||||||||||||
| 118.five | 118.5 | 117.five | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 141 | 141 | 140 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| 185 | 185 | 184 | ||||||||||||
| RV-450E | eighty one | 81 | 80 | 6,135 / 4.28 |
4,978 / 6.95 |
4,410 / 9.24 |
4,047 / eleven.three |
3,783 / 13.2 |
||||||
| a hundred and one | a hundred and one | 100 | ||||||||||||
| 118.five | 118.5 | 117.5 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 154.eight | 2013/13 | 2000/thirteen | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| 192 | 1347/seven | 1340/seven | ||||||||||||
| Notice: 1. The allowable output velocity is impacted by obligation cycle, load, and ambient temperature. When the allowable output speed is over NS1, please consult our company about the safety measures. two. Estimate the input capacity (kW) by the pursuing formula. |
||||||||||||||
| Input capacity (kW) =(2π*N*T)/(60*η/one hundred*ten*ten*10) | N: output speed (RPM) T: output torque (nm) η = seventy five: reducer effectiveness (%) |
|||||||||||||
| The enter ability is the reference price. three. When using the reducer at a lower temperature, the no-load working torque will enhance, so make sure you pay focus when picking the motor. (refer to p.ninety three low-temperature qualities) |
||||||||||||||
| T0 Rated torque(Remark .7) |
N0 Rated output speed |
K Rated life |
TS1 Allowable beginning and stopping torque |
TS2 Instantaneous greatest allowable torque |
NS0 Allowable greatest output pace (Remark .1) |
Backlash | Empty length MAX. | Angle transmission error MAX. | A agent worth of starting up efficiency | MO1 Allowable moment (Remark .4) |
MO2 Instantaneous maximum allowable second |
Wr Allowable radial load (Remark .ten) |
I Converted worth of inertia second enter shaft (Remark .5) |
Bodyweight |
| (Nm) | (rpm) | (h) | (Nm) | (Nm) | (r/min) | (arc.sec.) | (arc.min.) | (arc.sec.) | (%) | (Nm) | (Nm) | (N) | (kgm2) | (kg) |
| 58 | 30 | 6,000 | 117 | 294 | 100 | 1.five | 1.five | 80 | 70 | 196 | 392 | 2,140 | two.63×10-six | 2.five |
| 2.00×10-six | ||||||||||||||
| 1.53×10-six | ||||||||||||||
| one.39×10-6 | ||||||||||||||
| one.09×10-six | ||||||||||||||
| .74×10-6 | ||||||||||||||
| 167 | 15 | 6,000 | 412 | 833 | 75 | 1. | 1. | 70 | 75 | 882 | 1,764 | 7,785 | 9.66×10-six | 4.seven |
| 6.07×10-six | ||||||||||||||
| 4.32×10-6 | ||||||||||||||
| 3.56×10-6 | ||||||||||||||
| 2.88×10-six | ||||||||||||||
| two.39×10-six | ||||||||||||||
| 412 | 15 | 6,000 | 1,571 | 2,058 | 70 | 1. | 1. | 60 | 85 | 1,666 | 3,332 | 11,594 | three.25×10-five | 9.3 |
| 2.20×10-five | ||||||||||||||
| 1.63×10-five | ||||||||||||||
| 1.37×10-5 | ||||||||||||||
| one.01×10-five | ||||||||||||||
| 784 | 15 | 6,000 | 1,960 | Bolt tightening 3920 | 70 | 1. | 1. | 50 | 85 | Bolt fastening 2156 | Bolt tightening | Bolt tightening 12988 | eight.16×10-five | Bolt tightening thirteen.one |
| 6.00×10-five | ||||||||||||||
| 4.82×10-5 | ||||||||||||||
| Pin mix 3185 | Pin mixture 1735 | Pin blend 2156 | Pin mix 1571 | Pin blend twelve.seven | ||||||||||
| 3.96×10-five | ||||||||||||||
| two.98×10-5 | ||||||||||||||
| 1,078 | 15 | 6,000 | 2,695 | 5,390 | 50 | 1. | 1. | 50 | 85 | 2,940 | 5,880 | 16,648 | nine.88×10-5 | 17.4 |
| 6.96×10-5 | ||||||||||||||
| 4.36×10-five | ||||||||||||||
| 3.89×10-five | ||||||||||||||
| 1,568 | 15 | 6,000 | 3,920 | Bolt tightening 7840 | 45 | 1. | 1. | 50 | 85 | 3,920 | Bolt tightening 7840 | 18,587 | one.77×10-4 | 26.4 |
| one.40×10-4 | ||||||||||||||
| 1.06×10-4 | ||||||||||||||
| Pin and use 6615 | Pin and use 6762 | |||||||||||||
| .87×10-4 | ||||||||||||||
| .74×10-four | ||||||||||||||
| 3,136 | 15 | 6,000 | 7,840 | Bolt tightening 15680 | 35 | 1. | 1. | 50 | 80 | Bolt tightening 7056 | Bolt tightening 14112 | Bolt tightening 28067 | 4.83×10-4 | 44.3 |
| 3.79×10-4 | ||||||||||||||
| 3.15×10-four | ||||||||||||||
| 2.84×10-four | ||||||||||||||
| Pin combination 12250 | Pin mix 6174 | Pin and use 1571 | Pin combination 24558 | |||||||||||
| 2.54×10-4 | ||||||||||||||
| 1.97×10-four | ||||||||||||||
| one.77×10-four | ||||||||||||||
| 4,410 | 15 | 6,000 | 11,571 | Bolt tightening 22050 | 25 | 1. | 1. | 50 | 85 | 8,820 | Bolt tightening 17640 | 30,133 | eight.75×10-four | 66.4 |
| 6.91×10-four | ||||||||||||||
| 5.75×10-4 | ||||||||||||||
| 5.20×10-four | ||||||||||||||
| Pin and use 18620 | Pin and use 13524 | |||||||||||||
| four.12×10-4 | ||||||||||||||
| 3.61×10-four | ||||||||||||||
| three.07×10-4 | ||||||||||||||
| 4. The allowable torque will fluctuate in accordance to the thrust load. You should verify by the allowable minute line diagram (p.91). 5. The value of inertia instant is the worth of the reducer entire body. The second of inertia of the enter equipment is not included. six. For second stiffness and torsion stiffness, you should refer to the calculation of inclination angle and torsion angle (p.99). seven. Rated torque refers to the torque price reflecting the rated life at rated output speed, not the data exhibiting the upper limit of load. Remember to refer to the glossary (p.eighty one) and item assortment movement chart (p.eighty two). eight. If you want to get merchandise other than the above speed ratio, please check with our business. nine. The previously mentioned specifications are obtained according to the firm’s evaluation method. Make sure you confirm that the product meets the use circumstances of carrying actual plane just before use. 10. When a radial load is used to dimension B, you should use it within the allowable radial load selection. eleven. 1 RV-80e r = 153 is only output shaft bolt fastening sort( P.twenty,21) |
||||||||||||||
Exhibition:
Programs:
FQA:
Q: What need to I offer when I decide on a gearbox/velocity reducer?
A: The greatest way is to supply the motor drawing with parameters. Our engineer will examine and advise the most suited gearbox design for your reference.
Or you can also supply the below specification as well:
1) Kind, product, and torque.
2) Ratio or output pace
three) Functioning issue and connection method
4) Top quality and set up device name
5) Input mode and enter velocity
six) Motor model design or flange and motor shaft dimensions
|
US $620-1,300 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
###
| Samples: |
US$ 600/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Rated Table | ||||||||||||||
| Output rotational speed (rpm) | 5 | 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 | |||||
| Model | Speed ratio code | Transmission Ratio(R) | Output Torque (Nm) / Enter the capacity (kW |
|||||||||||
| Rotation of axes | Housing rotation | |||||||||||||
| RV-6E | 31 | 31 | 30 | 101 / 0.07 |
81 / 0.11 |
72 / 0.15 |
66 / 0.19 |
62 / 0.22 |
58 / 0.25 |
54 / 0.30 |
50 / 0.35 |
47 / 0.40 |
||
| 43 | 43 | 42 | ||||||||||||
| 53.5 | 53.5 | 52.5 | ||||||||||||
| 59 | 59 | 58 | ||||||||||||
| 79 | 79 | 78 | ||||||||||||
| 103 | 103 | 102 | ||||||||||||
| RV-20E | 57 | 57 | 56 | 231 / 0.16 |
188 / 0.26 |
167 / 0.35 |
153 / 0.43 |
143 / 0.50 |
135 / 0.57 |
124 / 0.70 |
115 / 0.81 |
110 / 0.92 |
||
| 81 | 81 | 80 | ||||||||||||
| 105 | 105 | 104 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 141 | 141 | 140 | ||||||||||||
| 161 | 161 | 160 | ||||||||||||
| RV-40E | 57 | 57 | 56 | 572 / 0.40 |
465 / 0.65 |
412 / 0.86 |
377 / 1.05 |
353 / 1.23 |
334 / 1.40 |
307 / 1.71 |
287 / 2.00 |
271 / 2.27 |
||
| 81 | 81 | 80 | ||||||||||||
| 105 | 105 | 104 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 153 | 153 | 152 | ||||||||||||
| RV-80E | 57 | 57 | 56 | 1,088 / 0.76 |
885 / 1.24 |
784 / 1.64 |
719 / 2.01 |
672 / 2.35 |
637 / 2.67 |
584 / 3.26 |
546 / 3.81 |
517 / 4.33 |
||
| 81 | 81 | 80 | ||||||||||||
| 101 | 101 | 100 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 153 | 1(153) | 1(152) | ||||||||||||
| RV-110E | 81 | 81 | 80 | 1,499 / 1.05 |
1,215 / 1.70 |
1,078 / 2.26 |
990 / 2.76 |
925 / 3.23 |
875 / 3.67 |
804 / 4.49 |
||||
| 111 | 111 | 110 | ||||||||||||
| 161 | 161 | 160 | ||||||||||||
| 175 | 1227/7 | 1220/7 | ||||||||||||
| RV-160E | 81 | 81 | 80 | 2,176 / 1.52 |
1,774 / 2.48 |
1,568 / 3.28 |
1,441 / 4.02 |
1,343 / 4.69 |
1,274 / 5.34 |
|||||
| 101 | 101 | 100 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 145 | 145 | 144 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| RV-320E | 81 | 81 | 80 | 4,361 / 3.04 |
3,538 / 4.94 |
3,136 / 6.57 |
2,881 / 8.05 |
2,695 / 9.41 |
2,548 / 10.7 |
|||||
| 101 | 101 | 100 | ||||||||||||
| 118.5 | 118.5 | 117.5 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 141 | 141 | 140 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| 185 | 185 | 184 | ||||||||||||
| RV-450E | 81 | 81 | 80 | 6,135 / 4.28 |
4,978 / 6.95 |
4,410 / 9.24 |
4,047 / 11.3 |
3,783 / 13.2 |
||||||
| 101 | 101 | 100 | ||||||||||||
| 118.5 | 118.5 | 117.5 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 154.8 | 2013/13 | 2000/13 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| 192 | 1347/7 | 1340/7 | ||||||||||||
| Note: 1. The allowable output speed is affected by duty cycle, load, and ambient temperature. When the allowable output speed is above NS1, please consult our company about the precautions. 2. Calculate the input capacity (kW) by the following formula. |
||||||||||||||
| Input capacity (kW) =(2π*N*T)/(60*η/100*10*10*10) | N: output speed (RPM) T: output torque (nm) η = 75: reducer efficiency (%) |
|||||||||||||
| The input capacity is the reference value. 3. When using the reducer at a low temperature, the no-load running torque will increase, so please pay attention when selecting the motor. (refer to p.93 low-temperature characteristics) |
||||||||||||||
###
| T0 Rated torque(Remark .7) |
N0 Rated output speed |
K Rated life |
TS1 Allowable starting and stopping torque |
TS2 Instantaneous maximum allowable torque |
NS0 Allowable maximum output speed (Remark .1) |
Backlash | Empty distance MAX. | Angle transmission error MAX. | A representative value of starting efficiency | MO1 Allowable moment (Remark .4) |
MO2 Instantaneous maximum allowable moment |
Wr Allowable radial load (Remark .10) |
I Converted value of inertia moment input shaft (Remark .5) |
Weight |
| (Nm) | (rpm) | (h) | (Nm) | (Nm) | (r/min) | (arc.sec.) | (arc.min.) | (arc.sec.) | (%) | (Nm) | (Nm) | (N) | (kgm2) | (kg) |
| 58 | 30 | 6,000 | 117 | 294 | 100 | 1.5 | 1.5 | 80 | 70 | 196 | 392 | 2,140 | 2.63×10-6 | 2.5 |
| 2.00×10-6 | ||||||||||||||
| 1.53×10-6 | ||||||||||||||
| 1.39×10-6 | ||||||||||||||
| 1.09×10-6 | ||||||||||||||
| 0.74×10-6 | ||||||||||||||
| 167 | 15 | 6,000 | 412 | 833 | 75 | 1.0 | 1.0 | 70 | 75 | 882 | 1,764 | 7,785 | 9.66×10-6 | 4.7 |
| 6.07×10-6 | ||||||||||||||
| 4.32×10-6 | ||||||||||||||
| 3.56×10-6 | ||||||||||||||
| 2.88×10-6 | ||||||||||||||
| 2.39×10-6 | ||||||||||||||
| 412 | 15 | 6,000 | 1,029 | 2,058 | 70 | 1.0 | 1.0 | 60 | 85 | 1,666 | 3,332 | 11,594 | 3.25×10-5 | 9.3 |
| 2.20×10-5 | ||||||||||||||
| 1.63×10-5 | ||||||||||||||
| 1.37×10-5 | ||||||||||||||
| 1.01×10-5 | ||||||||||||||
| 784 | 15 | 6,000 | 1,960 | Bolt tightening 3920 | 70 | 1.0 | 1.0 | 50 | 85 | Bolt fastening 2156 | Bolt tightening | Bolt tightening 12988 | 8.16×10-5 | Bolt tightening 13.1 |
| 6.00×10-5 | ||||||||||||||
| 4.82×10-5 | ||||||||||||||
| Pin combination 3185 | Pin combination 1735 | Pin combination 2156 | Pin combination 10452 | Pin combination 12.7 | ||||||||||
| 3.96×10-5 | ||||||||||||||
| 2.98×10-5 | ||||||||||||||
| 1,078 | 15 | 6,000 | 2,695 | 5,390 | 50 | 1.0 | 1.0 | 50 | 85 | 2,940 | 5,880 | 16,648 | 9.88×10-5 | 17.4 |
| 6.96×10-5 | ||||||||||||||
| 4.36×10-5 | ||||||||||||||
| 3.89×10-5 | ||||||||||||||
| 1,568 | 15 | 6,000 | 3,920 | Bolt tightening 7840 | 45 | 1.0 | 1.0 | 50 | 85 | 3,920 | Bolt tightening 7840 | 18,587 | 1.77×10-4 | 26.4 |
| 1.40×10-4 | ||||||||||||||
| 1.06×10-4 | ||||||||||||||
| Pin and use 6615 | Pin and use 6762 | |||||||||||||
| 0.87×10-4 | ||||||||||||||
| 0.74×10-4 | ||||||||||||||
| 3,136 | 15 | 6,000 | 7,840 | Bolt tightening 15680 | 35 | 1.0 | 1.0 | 50 | 80 | Bolt tightening 7056 | Bolt tightening 14112 | Bolt tightening 28067 | 4.83×10-4 | 44.3 |
| 3.79×10-4 | ||||||||||||||
| 3.15×10-4 | ||||||||||||||
| 2.84×10-4 | ||||||||||||||
| Pin combination 12250 | Pin combination 6174 | Pin and use 10976 | Pin combination 24558 | |||||||||||
| 2.54×10-4 | ||||||||||||||
| 1.97×10-4 | ||||||||||||||
| 1.77×10-4 | ||||||||||||||
| 4,410 | 15 | 6,000 | 11,025 | Bolt tightening 22050 | 25 | 1.0 | 1.0 | 50 | 85 | 8,820 | Bolt tightening 17640 | 30,133 | 8.75×10-4 | 66.4 |
| 6.91×10-4 | ||||||||||||||
| 5.75×10-4 | ||||||||||||||
| 5.20×10-4 | ||||||||||||||
| Pin and use 18620 | Pin and use 13524 | |||||||||||||
| 4.12×10-4 | ||||||||||||||
| 3.61×10-4 | ||||||||||||||
| 3.07×10-4 | ||||||||||||||
| 4. The allowable torque will vary according to the thrust load. Please confirm by the allowable moment line diagram (p.91). 5. The value of inertia moment is the value of the reducer body. The moment of inertia of the input gear is not included. 6. For moment stiffness and torsion stiffness, please refer to the calculation of inclination angle and torsion angle (p.99). 7. Rated torque refers to the torque value reflecting the rated life at rated output speed, not the data showing the upper limit of load. Please refer to the glossary (p.81) and product selection flow chart (p.82). 8. If you want to buy products other than the above speed ratio, please consult our company. 9. The above specifications are obtained according to the company’s evaluation method. Please confirm that the product meets the use conditions of carrying real aircraft before use. 10. When a radial load is applied to dimension B, please use it within the allowable radial load range. 11. 1 RV-80e r = 153 is only output shaft bolt fastening type( P.20,21) |
||||||||||||||
|
US $620-1,300 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
###
| Samples: |
US$ 600/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Rated Table | ||||||||||||||
| Output rotational speed (rpm) | 5 | 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 | |||||
| Model | Speed ratio code | Transmission Ratio(R) | Output Torque (Nm) / Enter the capacity (kW |
|||||||||||
| Rotation of axes | Housing rotation | |||||||||||||
| RV-6E | 31 | 31 | 30 | 101 / 0.07 |
81 / 0.11 |
72 / 0.15 |
66 / 0.19 |
62 / 0.22 |
58 / 0.25 |
54 / 0.30 |
50 / 0.35 |
47 / 0.40 |
||
| 43 | 43 | 42 | ||||||||||||
| 53.5 | 53.5 | 52.5 | ||||||||||||
| 59 | 59 | 58 | ||||||||||||
| 79 | 79 | 78 | ||||||||||||
| 103 | 103 | 102 | ||||||||||||
| RV-20E | 57 | 57 | 56 | 231 / 0.16 |
188 / 0.26 |
167 / 0.35 |
153 / 0.43 |
143 / 0.50 |
135 / 0.57 |
124 / 0.70 |
115 / 0.81 |
110 / 0.92 |
||
| 81 | 81 | 80 | ||||||||||||
| 105 | 105 | 104 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 141 | 141 | 140 | ||||||||||||
| 161 | 161 | 160 | ||||||||||||
| RV-40E | 57 | 57 | 56 | 572 / 0.40 |
465 / 0.65 |
412 / 0.86 |
377 / 1.05 |
353 / 1.23 |
334 / 1.40 |
307 / 1.71 |
287 / 2.00 |
271 / 2.27 |
||
| 81 | 81 | 80 | ||||||||||||
| 105 | 105 | 104 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 153 | 153 | 152 | ||||||||||||
| RV-80E | 57 | 57 | 56 | 1,088 / 0.76 |
885 / 1.24 |
784 / 1.64 |
719 / 2.01 |
672 / 2.35 |
637 / 2.67 |
584 / 3.26 |
546 / 3.81 |
517 / 4.33 |
||
| 81 | 81 | 80 | ||||||||||||
| 101 | 101 | 100 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 153 | 1(153) | 1(152) | ||||||||||||
| RV-110E | 81 | 81 | 80 | 1,499 / 1.05 |
1,215 / 1.70 |
1,078 / 2.26 |
990 / 2.76 |
925 / 3.23 |
875 / 3.67 |
804 / 4.49 |
||||
| 111 | 111 | 110 | ||||||||||||
| 161 | 161 | 160 | ||||||||||||
| 175 | 1227/7 | 1220/7 | ||||||||||||
| RV-160E | 81 | 81 | 80 | 2,176 / 1.52 |
1,774 / 2.48 |
1,568 / 3.28 |
1,441 / 4.02 |
1,343 / 4.69 |
1,274 / 5.34 |
|||||
| 101 | 101 | 100 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 145 | 145 | 144 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| RV-320E | 81 | 81 | 80 | 4,361 / 3.04 |
3,538 / 4.94 |
3,136 / 6.57 |
2,881 / 8.05 |
2,695 / 9.41 |
2,548 / 10.7 |
|||||
| 101 | 101 | 100 | ||||||||||||
| 118.5 | 118.5 | 117.5 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 141 | 141 | 140 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| 185 | 185 | 184 | ||||||||||||
| RV-450E | 81 | 81 | 80 | 6,135 / 4.28 |
4,978 / 6.95 |
4,410 / 9.24 |
4,047 / 11.3 |
3,783 / 13.2 |
||||||
| 101 | 101 | 100 | ||||||||||||
| 118.5 | 118.5 | 117.5 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 154.8 | 2013/13 | 2000/13 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| 192 | 1347/7 | 1340/7 | ||||||||||||
| Note: 1. The allowable output speed is affected by duty cycle, load, and ambient temperature. When the allowable output speed is above NS1, please consult our company about the precautions. 2. Calculate the input capacity (kW) by the following formula. |
||||||||||||||
| Input capacity (kW) =(2π*N*T)/(60*η/100*10*10*10) | N: output speed (RPM) T: output torque (nm) η = 75: reducer efficiency (%) |
|||||||||||||
| The input capacity is the reference value. 3. When using the reducer at a low temperature, the no-load running torque will increase, so please pay attention when selecting the motor. (refer to p.93 low-temperature characteristics) |
||||||||||||||
###
| T0 Rated torque(Remark .7) |
N0 Rated output speed |
K Rated life |
TS1 Allowable starting and stopping torque |
TS2 Instantaneous maximum allowable torque |
NS0 Allowable maximum output speed (Remark .1) |
Backlash | Empty distance MAX. | Angle transmission error MAX. | A representative value of starting efficiency | MO1 Allowable moment (Remark .4) |
MO2 Instantaneous maximum allowable moment |
Wr Allowable radial load (Remark .10) |
I Converted value of inertia moment input shaft (Remark .5) |
Weight |
| (Nm) | (rpm) | (h) | (Nm) | (Nm) | (r/min) | (arc.sec.) | (arc.min.) | (arc.sec.) | (%) | (Nm) | (Nm) | (N) | (kgm2) | (kg) |
| 58 | 30 | 6,000 | 117 | 294 | 100 | 1.5 | 1.5 | 80 | 70 | 196 | 392 | 2,140 | 2.63×10-6 | 2.5 |
| 2.00×10-6 | ||||||||||||||
| 1.53×10-6 | ||||||||||||||
| 1.39×10-6 | ||||||||||||||
| 1.09×10-6 | ||||||||||||||
| 0.74×10-6 | ||||||||||||||
| 167 | 15 | 6,000 | 412 | 833 | 75 | 1.0 | 1.0 | 70 | 75 | 882 | 1,764 | 7,785 | 9.66×10-6 | 4.7 |
| 6.07×10-6 | ||||||||||||||
| 4.32×10-6 | ||||||||||||||
| 3.56×10-6 | ||||||||||||||
| 2.88×10-6 | ||||||||||||||
| 2.39×10-6 | ||||||||||||||
| 412 | 15 | 6,000 | 1,029 | 2,058 | 70 | 1.0 | 1.0 | 60 | 85 | 1,666 | 3,332 | 11,594 | 3.25×10-5 | 9.3 |
| 2.20×10-5 | ||||||||||||||
| 1.63×10-5 | ||||||||||||||
| 1.37×10-5 | ||||||||||||||
| 1.01×10-5 | ||||||||||||||
| 784 | 15 | 6,000 | 1,960 | Bolt tightening 3920 | 70 | 1.0 | 1.0 | 50 | 85 | Bolt fastening 2156 | Bolt tightening | Bolt tightening 12988 | 8.16×10-5 | Bolt tightening 13.1 |
| 6.00×10-5 | ||||||||||||||
| 4.82×10-5 | ||||||||||||||
| Pin combination 3185 | Pin combination 1735 | Pin combination 2156 | Pin combination 10452 | Pin combination 12.7 | ||||||||||
| 3.96×10-5 | ||||||||||||||
| 2.98×10-5 | ||||||||||||||
| 1,078 | 15 | 6,000 | 2,695 | 5,390 | 50 | 1.0 | 1.0 | 50 | 85 | 2,940 | 5,880 | 16,648 | 9.88×10-5 | 17.4 |
| 6.96×10-5 | ||||||||||||||
| 4.36×10-5 | ||||||||||||||
| 3.89×10-5 | ||||||||||||||
| 1,568 | 15 | 6,000 | 3,920 | Bolt tightening 7840 | 45 | 1.0 | 1.0 | 50 | 85 | 3,920 | Bolt tightening 7840 | 18,587 | 1.77×10-4 | 26.4 |
| 1.40×10-4 | ||||||||||||||
| 1.06×10-4 | ||||||||||||||
| Pin and use 6615 | Pin and use 6762 | |||||||||||||
| 0.87×10-4 | ||||||||||||||
| 0.74×10-4 | ||||||||||||||
| 3,136 | 15 | 6,000 | 7,840 | Bolt tightening 15680 | 35 | 1.0 | 1.0 | 50 | 80 | Bolt tightening 7056 | Bolt tightening 14112 | Bolt tightening 28067 | 4.83×10-4 | 44.3 |
| 3.79×10-4 | ||||||||||||||
| 3.15×10-4 | ||||||||||||||
| 2.84×10-4 | ||||||||||||||
| Pin combination 12250 | Pin combination 6174 | Pin and use 10976 | Pin combination 24558 | |||||||||||
| 2.54×10-4 | ||||||||||||||
| 1.97×10-4 | ||||||||||||||
| 1.77×10-4 | ||||||||||||||
| 4,410 | 15 | 6,000 | 11,025 | Bolt tightening 22050 | 25 | 1.0 | 1.0 | 50 | 85 | 8,820 | Bolt tightening 17640 | 30,133 | 8.75×10-4 | 66.4 |
| 6.91×10-4 | ||||||||||||||
| 5.75×10-4 | ||||||||||||||
| 5.20×10-4 | ||||||||||||||
| Pin and use 18620 | Pin and use 13524 | |||||||||||||
| 4.12×10-4 | ||||||||||||||
| 3.61×10-4 | ||||||||||||||
| 3.07×10-4 | ||||||||||||||
| 4. The allowable torque will vary according to the thrust load. Please confirm by the allowable moment line diagram (p.91). 5. The value of inertia moment is the value of the reducer body. The moment of inertia of the input gear is not included. 6. For moment stiffness and torsion stiffness, please refer to the calculation of inclination angle and torsion angle (p.99). 7. Rated torque refers to the torque value reflecting the rated life at rated output speed, not the data showing the upper limit of load. Please refer to the glossary (p.81) and product selection flow chart (p.82). 8. If you want to buy products other than the above speed ratio, please consult our company. 9. The above specifications are obtained according to the company’s evaluation method. Please confirm that the product meets the use conditions of carrying real aircraft before use. 10. When a radial load is applied to dimension B, please use it within the allowable radial load range. 11. 1 RV-80e r = 153 is only output shaft bolt fastening type( P.20,21) |
||||||||||||||
Choosing an Agricultural Gearbox
An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.
Bevel gearbox
When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
Closed-loop seals
If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.
Quality of materials
Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
Durability
Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
editor by czh 2022-12-12