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China factory SA Series Foot Mounted Helical-Worm Gearbox Used for Automated Logistics and Handling agricultural gearbox generator

Product Description

SA Series Foot Mounted Helical-Worm Gearbox Used for Automated Logistics and Handling

< ABOUT TILI

Technical data

Product Name	SA Series Foot Mounted Helical-Worm Gearbox Used for Automated Logistics and Handling
Power	0.12KW~30KW
Nominal output torque	9~ 8425N · m
Output speed	0.1 ~ 374r/min
Gear material	20CrMnTi alloy steel
Gear Processing	Grinding finish by HOFLER Grinding Machines
Noise Test	Below 65dB
Brand of bearings	C&U bearing, ZWZ, LYC, HRB, CZPT , etc
Brand of oil seal	NAK or other brand
Temp. rise (MAX)	40ºC
Temp. rise (Oil)(MAX	50ºC
Vibration	≤20µm
Housing hardness	HBS190-240
Surface hardness of gears	HRC58°~62 °
Gear core hardness	HRC33~40
Machining precision of gears	5 Grade
Lubricating oil	GB L-CKC220-460, Shell Omala220-460
Heat treatment	Carburizing, Quenching etc
Efficiency	95%~96% (depends on the transmission stage)
Bearing output mode	Parallel output
Installation type and output mode	Bottom seated type flange type installation, solid,hollow shaft output.
Input mode	Direct motor, shaft input and connecting flange input
Input Method	Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

Installation Instructions

Company Profile

< WORKSHOP

< QUALITY CONTROL

Certifications

Packaging & Shipping

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Vertical Output

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

agriculturalparts

Choosing the Right Agricultural Gearbox

When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won’t have to keep replacing it. Here are some tips to help you select the right one. Let’s begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.

Bevel gearboxes

Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as “right-angle gearboxes” or “Parallel SHAFT gearboxes.”
Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.

Closed-loop seals

There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can’t keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you’re a farmer, closed-loop seals are the ideal solution for you.
agriculturalparts

Surface finish

The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox’ surface roughness. The results of their studies are presented in Table I.
The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.

Shaft arrangement

An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear “L”. The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor’s interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.
agriculturalparts

Cost

Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.
China factory SA Series Foot Mounted Helical-Worm Gearbox Used for Automated Logistics and Handling agricultural gearbox generator
editor by Dream 2024-05-14

China Custom CZPT 760-UV Final Drive Gearbox Designed for Longer Center CZPT Spans agricultural gearbox generator

Product Description

UMC is the industry leader in gearbox technology. Over our 40 year history we have introduced many industry changing gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and more. We continue to define and redefine industry standards for gearbox performance, quality, features and technology. Our gearboxes are purpose built to do the job. Never over-engineered.

UMC stands behind its products and is committed to manufacturing the best products for a global market.

740-U 50:1 Ratio

Designed for longer spans, larger wheels, and heavier towers.

Features and Benefits

2.25 inch output shaft
50:1 gear ratio
Cartridge input and output seals
Larger input bearings
Input shaft guard
External seal protectors for input and output seals
Top oil fill plug
Universal mounting pattern
Full cycle expansion chamber with stainless steel cover
Filled with extreme pressure worm gear oil
Steel output shaft and input shaft
Tapered roller bearings
Includes carriage bolts and nuts
Dual ended input shaft

740-UV 52:1 Ratio
Designed for longer spans, larger wheels and heavier towers where an extended output shaft is required.
This gearbox has all the same capabilities, features and benefits that the standard 740 has with a few tweaks. The output shaft is extended, the gear ratio is 52:1 and the input shaft is made of ductile iron with a 25° pressure angle allowing this gearbox to be used on center CZPT and lateral move/ linear systems that come standard with these specifications.

Features and Benefits

2.25 inch extended output shaft
52:1 gear ratio with 25° pressure angle
Cartridge input and output seals
Larger input bearings
Input shaft guard
External seal protectors for input and output seals
Top oil fill plug
Universal mounting pattern
Full cycle expansion chamber with stainless steel cover
Filled with extreme pressure worm gear oil
Steel output shaft and ductile iron input shaft
Tapered roller bearings
Includes carriage bolts and nuts
Dual ended input shaft

760-UV Gearbox

Designed for corner systems and lateral move carts where an extended output shaft is required

Growers typically use UMC’s 760-UV gearbox for the most extreme applications where an extended output shaft is required. The gearbox is designed for higher annual hours of operation while handling the heavy loads experienced on corner systems and lateral move carts as well as the most extreme field conditions where wheel rutting is prominent, soil is heavy, and tower weights are higher.

The UMC 760-UV final drive gearbox is our largest and most durable gearbox with an extended output shaft. It features a larger-diameter bull gear than the standard 740 series to handle 20% higher torque. It also features a 2.5″ output shaft to accommodate more overhung load. It is designed for use on center pivots, corners, lateral move/ linear irrigation systems and carts where a 52:1 gear ratio and extended output shaft are standard specifications.

Features and Benefits

2.5″ output shaft
52:1 gear ratio with a 25° pressure angle
Unique dual input and output seal design
20% more torque capacity than the standard 740
Bronze gear optional
Larger input bearings
Input shaft guard
External seal protectors for input and output seals
11-Bolt mounting pattern
Full cycle expansion chamber with aluminum cover
Filled with extreme pressure worm gear oil
Steel output shaft and ductile iron input shaft
Tapered roller bearings
Includes carriage bolts and nuts
Dual ended input shaft

TNT-2 Gearbox

Designed for applications where the irrigation system may need to be towed

This gearbox is the perfect solution for a towable irrigation system. Growers typically prefer this gearbox over a gearbox with a towable hub. Simply disengage the worm and tow your system to its working location, then re-engage the worm and you are ready to run. The CX coupler is the perfect compliment for the TNT-2 gearbox due to the ability to control coupler disengagement at the gearbox.

The UMC patented TNT-2 final drive gearbox is designed specifically for applications where a center CZPT or lateral move/ linear irrigation system needs to be towed. The gearbox provides the ability to disengage the worm gear and allows users to move systems from 1 area to another without requiring a Towable Hub add on.

Features and Benefits

2.25″ output shaft
50:1 gear ratio
Dual input seals with triple lip output seals
Bronze gear optional
Input shaft guard
External seal protectors for input and output seals
Top oil fill plug
11-Bolt mounting pattern
Full cycle expansion chamber with stainless steel cover
Filled with extreme pressure worm gear oil
Steel output shaft and input shaft
Tapered roller bearings
Includes carriage bolts and nuts
Dual ended input shaft

760-UV Bronze Gearbox

Designed for the most extreme conditions where an extended output shaft is required.

Growers typically use The UMC 760-UV bronze gearbox for the most extreme applications where an extended output shaft is required. The gearbox is designed for higher annual hours of operation while handling the heavy loads experienced on corner systems and lateral move carts as well as the most extreme field conditions where wheel rutting is prominent, soil is heavy, and tower weights are higher.

The UMC 760-UV Bronze final drive gearbox is our largest and most durable gearbox with an extended output shaft designed for the most extreme growing conditions. It features a high strength aluminum bronze bull gear and a heat treated steel worm gear giving it a much higher load capacity than the standard 760-UV. Additionally, this gear combination greatly reduces gear wear, extending the useful life of the gearbox. It also features a 2.5″ output shaft to accommodate more overhung load. It is designed for use on center pivots, corners, lateral move/ linear irrigation systems and carts where a 52:1 gear ratio and extended output shaft are standard specifications.

Features and Benefits

2.5″ output shaft
52:1 gear ratio with a 25° pressure angle
Unique dual input and output seal design
Bronze Gear
Heat Treated Steel Worm Gear
Larger input bearings
Input shaft guard
External seal protectors for input and output seals
11-Bolt mounting pattern
Full cycle expansion chamber with aluminum cover
Filled with extreme pressure worm gear oil
Steel output shaft
Tapered roller bearings
Includes carriage bolts and nuts
Dual ended input shaft
Also Available Assembled in the USA

UMC is the industry leader in gearbox technology. Over 37 year history they have introduced many industry changing gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and more. CZPT continue to define and redefine industry standards for gearbox performance, quality, features and technology. CZPT gearboxes are purpose built to do the job. Never over-engineered.UMC stands behind its products and is committed to manufacturing the best products for a global market.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Agricultural Machinery, Agricultural
Function:	Speed Reduction
Hardness:	Hardened
Type:	Worm and Wormwheel
Material:	Cast Iron
Manipulate Way:	Semi-Automatic Manipulation

Customization:	Available \| Customized Request

agriculturalparts

Choosing an Agricultural Gearbox

An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.

Bevel gearbox

When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
agriculturalparts

Closed-loop seals

If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.

Quality of materials

Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
agriculturalparts

Durability

Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
China Custom CZPT 760-UV Final Drive Gearbox Designed for Longer Center CZPT Spans agricultural gearbox generator
editor by Dream 2024-05-02

China Good quality Desboer Multipurpose High Precision Planetary Gearbox Ndv110 Series Uses for Servo Motor agricultural gearbox generator

Product Description

The NDV110 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NDV110 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

Product Parameters

Segment number	Single segment
Ratio	i	4	5	7		10
Rated output torque	Nm	250	310	280		210
Emergency stop torque	Nm	Three times of Maximum Output Torque
Rated input speed	Rpm	4000
Max input speed	Rpm	8000
Ultraprecise backlash	arcmin	≤1
Precision backlash	arcmin	≤3
Standard backlash	arcmin	≤5
Torsional rigidity	Nm/arcmin	82
Max.bending moment	Nm	430
Max.axial force	N	4070
Service life	hr	30000(15000 under continuous operation)
Efficiency	%	≥97%
Weight	kg	5.6
Operating Temperature	ºC	-10ºC~+90ºC
Lubrication		Synthetic grease
Protection class		IP64
Mounting Position		All directions
Noise level(N1=3000rpm,non-loaded)	dB(A)	≤63
Rotary inertia	Kg·cm²	2.87		2.71	2.62	2.57

Applicable Industries

Packaging Machinery Mechanical Hand Textile Machinery

Non Standard automation Machine Tool Printing Equipment

Certifications

Company Profile

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function:	Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Plantery Type
Hardness:	Hardened Tooth Surface
Installation:	All Directions
Step:	Single-Step

Customization:	Available \| Customized Request

agriculturalparts

Choosing an Agricultural Gearbox

Bevel gearbox

Closed-loop seals

Quality of materials

Durability

Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
China Good quality Desboer Multipurpose High Precision Planetary Gearbox Ndv110 Series Uses for Servo Motor agricultural gearbox generator
editor by Dream 2024-04-26

China Good quality High Efficiency Internal Splined Shaft Planetary Gear Speed Reducers, Gearmotors, Gearboxes with Foot agricultural gearbox generator

Product Description

Planetary Series High Power Gear Box

Housing is made of cast iron,which improve its rigidity and anti-vibration.

Sun and plant gears are processed by cementite and hardening,gears are processes by grinding,which improve the efficiency and lifetime of the gearbox.

Input mode:coaxial input,helical gear input,bevel-helical gear input.

Output mode:internal involute spline,hollow shaft with shrink disk,external involute spline,solid shaft with flat key.

Mounting mode:Horizonal vertical,torque-arm.
P series sizes 9~34 transmission stage:2~3 ratio:25~4000
Ratio will be larger in combination with H,R,K series.

RFQ
Q:Are you trading company or manufacturer?
A: We are manufacturer with over 20 years’ experience.

Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.

Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.

Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.

Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.

Q: What is your payment terms? T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.

If you have any other questions, please feel free to contact us below:

HOW TO CONTACT US?
Send your Inquiry Details in the Below, click “Send” Now!

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Agricultural Machinery
Function:	Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	P
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Four-Step

Customization:	Available \| Customized Request

agriculturalparts

Choosing an Agricultural Gearbox

When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you’re interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.

Bevel gearboxes

Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.
agriculturalparts

Closed-loop seals

A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can’t keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.

Quality of materials

One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox’s 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.
agriculturalparts

Durability

Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.
China Good quality High Efficiency Internal Splined Shaft Planetary Gear Speed Reducers, Gearmotors, Gearboxes with Foot agricultural gearbox generator
editor by CX 2024-04-15

China Solid Shaft Foot Mounted Cycloidal Gearboxes agricultural gearbox generator

Product Description

Solution Description

Solid Shaft Foot Mounted Cycloidal Gearboxes

Components:

1. Housing: Forged Iron
2. Gearset: Cycloid Wheel & Pin Wheel
3. Enter Configurations:
Outfitted with Electrical Motors (AC Motor, Brake Motor, Explosion-proof Motor, Controlled Velocity Motor, Hydraulic Motor)
IEC-normalized Motor Flange
Keyed Solid Shaft Enter
4. Output Configurations:
Keyed Sound Shaft Output

Thorough Pictures

Functions:

one. Huge reduction ratio, 1-stage ratio 9~87, 2-phase ratio 121~1849, bigger reduction ratio is available by 3-stage or multistage mixtures
two. Higher effectiveness, the regular efficiency is more than 90%
3. Compact structure, gentle fat
four. Steady and dependable operation, reduced noise5. Lengthy services life

Solution Parameters

Parameters:

Versions	Power	Ratio	Max. Torque	Output Shaft Dia.	Input Shaft Dia.
1 Phase
X2(B0/B12)	.37~1.5	9~87	a hundred and fifty	Φ25(Φ30)	Φ15
X3(B1/B15)	.55~2.two	9~87	250	Φ35	Φ18
X4(B2/B18)	.seventy five~4.	nine~87	five hundred	Φ45	Φ22
X5(B3/B22)	one.5~7.five	nine~87	one,000	Φ55	Φ30
X6(B4/B27)	2.2~eleven	9~87	two,000	Φ65(Φ70)	Φ35
X7	three.~11	nine~87	2,700	Φ80	Φ40
X8(B5/B33)	five.5~18.five	nine~87	four,five hundred	Φ90	Φ45
X9(B6/B39)	seven.5~30	9~87	7,a hundred	Φ100	Φ50

X10(B7/B45)	fifteen~45	nine~87	12,000	Φ110	Φ55
X11(B8/B55)	eighteen.5~55	nine~87	20,000	Φ130	Φ70
2 Phase
X32(B10)	.twenty five~.55	121~1849	–	Φ35	Φ15
X42(B20/B1812)	.37~.75	121~1849	–	Φ45	Φ15
X53(B31/B2215)	.fifty five~1.five	121~1849	–	Φ55	Φ18
X63(B41/B2715)	.seventy five~2.two	121~1849	–	Φ65(Φ70)	Φ18
X64(B42/B2718)	.seventy five~2.2	121~1849	–	Φ65(Φ70)	Φ22
X74	1.1~3.	121~1849	–	Φ80	Φ22
X84(B52/B3318)	1.5~4.	121~1849	–	Φ90	Φ22
X85(B53/B3322)	two.2~5.five	121~1849	–	Φ90	Φ30
X95(B63/B3922)	3.~7.five	121~1849	–	Φ100	Φ30
X106(B74/B4527)	four.~11	121~1849	–	Φ110	Φ35
X117(B84/B5527)	4.~fifteen	121~1849	–	Φ130	Φ40(Φ35)

one Phase Ratio: 9, 11, 17, 23, 29, 35, forty three, fifty nine, seventy one, 87
two Stage Ratio: 121, 187, 289, 385, 473, 595, 731, 989, 1225, 1849

Set up:
Foot Mounted
Flange Mounted
Lubrication:

–	Foot-mounted		Flange-mounted
1 Stage	X2~X4	X5~X11	X2~X4	X5~X11
1 Stage	Grease Lubrication	Oil-bath & Splash Lubrication	Grease Lubrication	Oil Pump Circulation Lubrication
2 Phase	X32~X42	X53~X117	X32~X42	X53~X117
2 Phase	Grease Lubrication	Oil-bathtub & Splash Lubrication	Grease Lubrication	Oil Pump Circulation Lubrication

Cooling:
Organic Cooling

Packaging & Delivery

Company Profile

Our Benefits

FAQ

1.Q:What types of gearbox can you make for us?

A:Major goods of our business: UDL series velocity variator,RV collection worm gear reducer, ATA series shaft mounted gearbox, X,B collection equipment reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, much more
than 1 hundred versions and thousands of specs
2.Q:Can you make as per customized drawing?
A: Yes, we offer personalized service for buyers.
3.Q:What is your terms of payment ?
A: thirty% Progress payment by T/T right after signing the deal.70% ahead of shipping
4.Q:What is your MOQ?
A: 1 Set

Welcome to make contact with us for a lot more detail info and inquiry.
If you have specific parameters and necessity for our gearbox, customization is offered.

Application:	Motor, Machinery, Agricultural Machinery, Industry
Function:	Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Cycloidal
Hardness:	Hardened
Installation:	Vertical Type
Step:	Double-Step

###

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Models	Power	Ratio	Max. Torque	Output Shaft Dia.	Input Shaft Dia.
1 Stage
X2(B0/B12)	0.37~1.5	9~87	150	Φ25(Φ30)	Φ15
X3(B1/B15)	0.55~2.2	9~87	250	Φ35	Φ18
X4(B2/B18)	0.75~4.0	9~87	500	Φ45	Φ22
X5(B3/B22)	1.5~7.5	9~87	1,000	Φ55	Φ30
X6(B4/B27)	2.2~11	9~87	2,000	Φ65(Φ70)	Φ35
X7	3.0~11	9~87	2,700	Φ80	Φ40
X8(B5/B33)	5.5~18.5	9~87	4,500	Φ90	Φ45
X9(B6/B39)	7.5~30	9~87	7,100	Φ100	Φ50

###

X10(B7/B45)	15~45	9~87	12,000	Φ110	Φ55
X11(B8/B55)	18.5~55	9~87	20,000	Φ130	Φ70
2 Stage
X32(B10)	0.25~0.55	121~1849	–	Φ35	Φ15
X42(B20/B1812)	0.37~0.75	121~1849	–	Φ45	Φ15
X53(B31/B2215)	0.55~1.5	121~1849	–	Φ55	Φ18
X63(B41/B2715)	0.75~2.2	121~1849	–	Φ65(Φ70)	Φ18
X64(B42/B2718)	0.75~2.2	121~1849	–	Φ65(Φ70)	Φ22
X74	1.1~3.0	121~1849	–	Φ80	Φ22
X84(B52/B3318)	1.5~4.0	121~1849	–	Φ90	Φ22
X85(B53/B3322)	2.2~5.5	121~1849	–	Φ90	Φ30
X95(B63/B3922)	3.0~7.5	121~1849	–	Φ100	Φ30
X106(B74/B4527)	4.0~11	121~1849	–	Φ110	Φ35
X117(B84/B5527)	4.0~15	121~1849	–	Φ130	Φ40(Φ35)

###

–	Foot-mounted		Flange-mounted
1 Stage	X2~X4	X5~X11	X2~X4	X5~X11
1 Stage	Grease Lubrication	Oil-bath & Splash Lubrication	Grease Lubrication	Oil Pump Circulation Lubrication
2 Stage	X32~X42	X53~X117	X32~X42	X53~X117
2 Stage	Grease Lubrication	Oil-bath & Splash Lubrication	Grease Lubrication	Oil Pump Circulation Lubrication

Application:	Motor, Machinery, Agricultural Machinery, Industry
Function:	Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Cycloidal
Hardness:	Hardened
Installation:	Vertical Type
Step:	Double-Step

###

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Models	Power	Ratio	Max. Torque	Output Shaft Dia.	Input Shaft Dia.
1 Stage
X2(B0/B12)	0.37~1.5	9~87	150	Φ25(Φ30)	Φ15
X3(B1/B15)	0.55~2.2	9~87	250	Φ35	Φ18
X4(B2/B18)	0.75~4.0	9~87	500	Φ45	Φ22
X5(B3/B22)	1.5~7.5	9~87	1,000	Φ55	Φ30
X6(B4/B27)	2.2~11	9~87	2,000	Φ65(Φ70)	Φ35
X7	3.0~11	9~87	2,700	Φ80	Φ40
X8(B5/B33)	5.5~18.5	9~87	4,500	Φ90	Φ45
X9(B6/B39)	7.5~30	9~87	7,100	Φ100	Φ50

###

X10(B7/B45)	15~45	9~87	12,000	Φ110	Φ55
X11(B8/B55)	18.5~55	9~87	20,000	Φ130	Φ70
2 Stage
X32(B10)	0.25~0.55	121~1849	–	Φ35	Φ15
X42(B20/B1812)	0.37~0.75	121~1849	–	Φ45	Φ15
X53(B31/B2215)	0.55~1.5	121~1849	–	Φ55	Φ18
X63(B41/B2715)	0.75~2.2	121~1849	–	Φ65(Φ70)	Φ18
X64(B42/B2718)	0.75~2.2	121~1849	–	Φ65(Φ70)	Φ22
X74	1.1~3.0	121~1849	–	Φ80	Φ22
X84(B52/B3318)	1.5~4.0	121~1849	–	Φ90	Φ22
X85(B53/B3322)	2.2~5.5	121~1849	–	Φ90	Φ30
X95(B63/B3922)	3.0~7.5	121~1849	–	Φ100	Φ30
X106(B74/B4527)	4.0~11	121~1849	–	Φ110	Φ35
X117(B84/B5527)	4.0~15	121~1849	–	Φ130	Φ40(Φ35)

###

–	Foot-mounted		Flange-mounted
1 Stage	X2~X4	X5~X11	X2~X4	X5~X11
1 Stage	Grease Lubrication	Oil-bath & Splash Lubrication	Grease Lubrication	Oil Pump Circulation Lubrication
2 Stage	X32~X42	X53~X117	X32~X42	X53~X117
2 Stage	Grease Lubrication	Oil-bath & Splash Lubrication	Grease Lubrication	Oil Pump Circulation Lubrication

Choosing an Agricultural Gearbox

Bevel gearbox

Closed-loop seals

Quality of materials

Durability

Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
China Solid Shaft Foot Mounted Cycloidal Gearboxes agricultural gearbox generator
editor by czh 2022-12-15

China Good Quality Factory Directly Drive Gear Box Harmonic Ace Gearbox Reducer Classic Design Strain Wave Generator Harmonic Drive Gearbox Price with Good quality

Product Description

Product Description:

1.Flexspline is a hollow flanging standard cylinder structure.

2.There is a large-diameter hollow shaft hole in the middle of the cam of the wave generator. The internal design of the reducer has a support bearing.

3.It has a fully sealed structure and is easy to install. It is very suitable for the occasions where the wire needs to be threaded from the center of the reducer.

Advantages:

The first:High precision,high torque

The second:dedicated technical personnel can be on-the-go to provide design solutions

The third:Factory direct sales fine workmanship durable quality assurance

The fourth:Product quality issues have a one-year warranty time, can be returned for replacement or repair

Company profile:

HangZhou CZPT Technology Co., Ltd. established in 2014, is committed to the R & D plant of high-precision transmission components. At present, the annual production capacity can reach 45000 sets of harmonic reducers. We firmly believe in quality first. All links from raw materials to finished products are strictly supervised and controlled, which provides a solid foundation for product quality. Our products are sold all over the country and abroad.

The harmonic reducer and other high-precision transmission components were independently developed by the company. Our company spends 20% of its sales every year on the research and development of new technologies in the industry. There are 5 people in R & D.

Our advantage is as below:

1.7 years of marketing experience

2. 5-person R & D team to provide you with technical support

3. It is sold at home and abroad and exported to Turkey and Ireland

4. The product quality is guaranteed with a one-year warranty

5. Products can be customized

Strength factory:

Our plant has an entire campus The number of workshops is around 300 Whether it’s from the production of raw materials and the procurement of raw materials to the inspection of finished products, we’re doing it ourselves. There is a complete production system

HST-III Parameter:

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed CZPT torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	6.2	0.6	20.7	2.1	7.9	0.7	40.3	4.1	7000	3000	≤30	10000
	80	9	0.9	27	2.7	12.7	1.3	54.1	5.5
	100	9	0.9	32	3.3	12.7	1.3	62.1	6.3
17	50	18.4	1.9	39	4	29.9	3	80.5	8.2	6500	3000	≤30	15000
	80	25.3	2.6	49.5	5	31	3.2	100.1	10.2
	100	27.6	2.8	62	6.3	45	4.6	124.2	12.7
20	50	28.8	2.9	64.4	6.6	39	4	112.7	11.5	5600	3000	≤30	15000
	80	39.1	4	85	8.8	54	5.5	146.1	14.9
	100	46	4.7	94.3	9.6	56	5.8	169.1	17.2
	120	46	4.7	100	10.2	56	5.8	169.1	17.2
	160	46	4.7	100	10.2	56	5.8	169.1	17.2
25	50	44.9	4.6	113	11.5	63	6.5	213.9	21.8	4800	3000	≤30	15000
	80	72.5	7.4	158	16.1	100	10.2	293.3	29.9
	100	77.1	7.9	181	18.4	124	12.7	326.6	33.3
	120	77.1	7.9	192	19.6	124	12.7	349.6	35.6
32	50	87.4	8.9	248	25.3	124	12.7	439	44.8	4000	3000	≤30	15000
	80	135.7	13.8	350	35.6	192	19.6	653	66.6
	100	157.6	16.1	383	39.1	248	25.3	744	75.9
40	100	308	37.2	660	67	432	44	1232	126.7	4000	3000	≤30	15000

HSG Parameter:

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed CZPT torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	7	0.7	23	2.3	9	0.9	46	4.7	14000	8500	≤20	15000
	80	10	1	30	3.1	14	1.4	61	6.2
	100	10	1	36	3.7	14	1.4	70	7.2
17	50	21	2.1	44	4.5	34	3.4	91	9	10000	7300	≤20	20000
	80	29	2.9	56	5.7	35	3.6	113	12
	100	31	3.2	70	7.2	51	5.2	143	15
20	50	33	3.3	73	7.4	44	4.5	127	13	10000	6500	≤20	20000
	80	44	4.5	96	9.8	61	6.2	165	17
	100	52	5.3	107	10.9	64	6.5	191	20
	120	52	5.3	113	11.5	64	6.5	191	20
	160	52	5.3	120	12.2	64	6.5	191	20
25	50	51	5.2	127	13	72	7.3	242	25	7500	5600	≤20	20000
	80	82	8.4	178	18	113	12	332	34
	100	87	8.9	204	21	140	14	369	38
	120	87	8.9	217	22	140	14	395	40
32	50	99	10	281	29	140	14	497	51	7000	4800	≤20	20000
	80	153	16	395	40	217	22	738	75
	100	178	18	433	44	281	29	841	86
40	100	345	35	738	75	484	49	1400	143	5600	4000	≤20	20000

Exhibition:
Application case:

FQA:
Q: What should I provide when I choose gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameter. Our engineer will check and recommend the most suitable gearbox model for your refer.
Or you can also provide below specification as well:
1) Type, model and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size

US $238.1
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Agricultural Machinery, Hst-IV
Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Single-Step

###

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

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Customization:	Available \| Customized Request

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Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed peak torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	6.2	0.6	20.7	2.1	7.9	0.7	40.3	4.1	7000	3000	≤30	10000
	80	9	0.9	27	2.7	12.7	1.3	54.1	5.5
	100	9	0.9	32	3.3	12.7	1.3	62.1	6.3
17	50	18.4	1.9	39	4	29.9	3	80.5	8.2	6500	3000	≤30	15000
	80	25.3	2.6	49.5	5	31	3.2	100.1	10.2
	100	27.6	2.8	62	6.3	45	4.6	124.2	12.7
20	50	28.8	2.9	64.4	6.6	39	4	112.7	11.5	5600	3000	≤30	15000
	80	39.1	4	85	8.8	54	5.5	146.1	14.9
	100	46	4.7	94.3	9.6	56	5.8	169.1	17.2
	120	46	4.7	100	10.2	56	5.8	169.1	17.2
	160	46	4.7	100	10.2	56	5.8	169.1	17.2
25	50	44.9	4.6	113	11.5	63	6.5	213.9	21.8	4800	3000	≤30	15000
	80	72.5	7.4	158	16.1	100	10.2	293.3	29.9
	100	77.1	7.9	181	18.4	124	12.7	326.6	33.3
	120	77.1	7.9	192	19.6	124	12.7	349.6	35.6
32	50	87.4	8.9	248	25.3	124	12.7	439	44.8	4000	3000	≤30	15000
	80	135.7	13.8	350	35.6	192	19.6	653	66.6
	100	157.6	16.1	383	39.1	248	25.3	744	75.9
40	100	308	37.2	660	67	432	44	1232	126.7	4000	3000	≤30	15000

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Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed peak torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	7	0.7	23	2.3	9	0.9	46	4.7	14000	8500	≤20	15000
	80	10	1	30	3.1	14	1.4	61	6.2
	100	10	1	36	3.7	14	1.4	70	7.2
17	50	21	2.1	44	4.5	34	3.4	91	9	10000	7300	≤20	20000
	80	29	2.9	56	5.7	35	3.6	113	12
	100	31	3.2	70	7.2	51	5.2	143	15
20	50	33	3.3	73	7.4	44	4.5	127	13	10000	6500	≤20	20000
	80	44	4.5	96	9.8	61	6.2	165	17
	100	52	5.3	107	10.9	64	6.5	191	20
	120	52	5.3	113	11.5	64	6.5	191	20
	160	52	5.3	120	12.2	64	6.5	191	20
25	50	51	5.2	127	13	72	7.3	242	25	7500	5600	≤20	20000
	80	82	8.4	178	18	113	12	332	34
	100	87	8.9	204	21	140	14	369	38
	120	87	8.9	217	22	140	14	395	40
32	50	99	10	281	29	140	14	497	51	7000	4800	≤20	20000
	80	153	16	395	40	217	22	738	75
	100	178	18	433	44	281	29	841	86
40	100	345	35	738	75	484	49	1400	143	5600	4000	≤20	20000

US $238.1
/ Piece
| 1 Piece

(Min. Order)

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Application:	Motor, Machinery, Agricultural Machinery, Hst-IV
Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Single-Step

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Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed peak torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	6.2	0.6	20.7	2.1	7.9	0.7	40.3	4.1	7000	3000	≤30	10000
	80	9	0.9	27	2.7	12.7	1.3	54.1	5.5
	100	9	0.9	32	3.3	12.7	1.3	62.1	6.3
17	50	18.4	1.9	39	4	29.9	3	80.5	8.2	6500	3000	≤30	15000
	80	25.3	2.6	49.5	5	31	3.2	100.1	10.2
	100	27.6	2.8	62	6.3	45	4.6	124.2	12.7
20	50	28.8	2.9	64.4	6.6	39	4	112.7	11.5	5600	3000	≤30	15000
	80	39.1	4	85	8.8	54	5.5	146.1	14.9
	100	46	4.7	94.3	9.6	56	5.8	169.1	17.2
	120	46	4.7	100	10.2	56	5.8	169.1	17.2
	160	46	4.7	100	10.2	56	5.8	169.1	17.2
25	50	44.9	4.6	113	11.5	63	6.5	213.9	21.8	4800	3000	≤30	15000
	80	72.5	7.4	158	16.1	100	10.2	293.3	29.9
	100	77.1	7.9	181	18.4	124	12.7	326.6	33.3
	120	77.1	7.9	192	19.6	124	12.7	349.6	35.6
32	50	87.4	8.9	248	25.3	124	12.7	439	44.8	4000	3000	≤30	15000
	80	135.7	13.8	350	35.6	192	19.6	653	66.6
	100	157.6	16.1	383	39.1	248	25.3	744	75.9
40	100	308	37.2	660	67	432	44	1232	126.7	4000	3000	≤30	15000

###

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed peak torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
14	50	7	0.7	23	2.3	9	0.9	46	4.7	14000	8500	≤20	15000
	80	10	1	30	3.1	14	1.4	61	6.2
	100	10	1	36	3.7	14	1.4	70	7.2
17	50	21	2.1	44	4.5	34	3.4	91	9	10000	7300	≤20	20000
	80	29	2.9	56	5.7	35	3.6	113	12
	100	31	3.2	70	7.2	51	5.2	143	15
20	50	33	3.3	73	7.4	44	4.5	127	13	10000	6500	≤20	20000
	80	44	4.5	96	9.8	61	6.2	165	17
	100	52	5.3	107	10.9	64	6.5	191	20
	120	52	5.3	113	11.5	64	6.5	191	20
	160	52	5.3	120	12.2	64	6.5	191	20
25	50	51	5.2	127	13	72	7.3	242	25	7500	5600	≤20	20000
	80	82	8.4	178	18	113	12	332	34
	100	87	8.9	204	21	140	14	369	38
	120	87	8.9	217	22	140	14	395	40
32	50	99	10	281	29	140	14	497	51	7000	4800	≤20	20000
	80	153	16	395	40	217	22	738	75
	100	178	18	433	44	281	29	841	86
40	100	345	35	738	75	484	49	1400	143	5600	4000	≤20	20000

What Is a Gearbox?

There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
gearbox

Function of a gearbox

A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
gearbox

Bzvacklash

The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.

Design

The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
gearbox

Manufacturers

There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.

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editor by czh 2022-11-24